Experience the pinnacle of innovation with our meticulously engineered Custom-made Maintenance-free Steel Belt Conveyor Idler. Crafted to perfection, this idler is anti-wear, corrosion-resistant, and features a sealed, waterproof, and dustproof design, making it the ideal choice for the harshest environments like coal mines. Its sophisticated anti-vibration design guarantees smooth and reliable operation with extended durability, setting new standards in performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to operate a state-of-the-art TKAS idler production line, meticulously crafted by the renowned Tangshan Kaiyuan. This is further enhanced by the addition of three semi-automatic production lines from the same distinguished manufacturer. To complement these, we have two advanced idler shaft material production lines from Fuzhou Sanxun, endowing us with the remarkable capability to process an extensive variety of idler diameters ranging fromφ89 mm to φ219 mm, offering versatile customization to meet diverse industrial needs. and providing an unparalleled length range from 190 mm to 2200 mm, ensuring adaptability to a wide spectrum of applications.Our commitment to excellence is unwavering, reflected in our use of premium special steels for idlers. These are sourced from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring superior quality and performance.
Our relentless pursuit of quality enhancement is evident in our specialized steel pipe straightening process. This meticulous approach diminishes ovality and straightness errors of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient has been expertly reduced from 0.025 to 0.023, while radial runout has been significantly improved from 1.0 mm to a commendable 0.35 mm. Post-straightening, straightness is refined to an outstanding 0.20 mm from 1.0 mm. With an axial load capacity surpassing 15 KN, as per the MT821 standard, the lifespan of our idlers is elevated to a superior precision grade, exceeding an extraordinary 45,000 hours.
Our production line is a testament to technological brilliance, achieving full automation in every stage, encompassing straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation exemplifies the zenith of efficiency and innovation.
Our idler shaft processing is enhanced by state-of-the-art fully automated production lines, proficiently executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm, showcasing our mastery in precision engineering,with the capability to adeptly handle workpieces up to an impressive maximum length of 2200mm, catering to the most demanding specifications.
Technological level
1. Our idlers are thoughtfully designed for effortless replacement, with robust and enduring welding craftsmanship, ensuring no wear on the idler shell throughout its remarkable service life of no less than 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with double-layer seals. This sophisticated design guarantees exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from esteemed brands like SKF for unmatched performance and reliability.
3. The idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, and their waterproof performance fully complies with these exacting standards, ensuring durability in challenging conditions.
4. Each steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria and quality assurance.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment, a beacon of industrial excellence, boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and essential facilities. Our state-of-the-art infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors that set industry standards. This unwavering commitment to excellence has driven us to achieve an extraordinary annual sales revenue of 500 million yuan, firmly establishing us as industry leaders and innovators in our field.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Our status as a national high-tech enterprise highlights our commitment to leading-edge innovations, while our role as a model for intelligent manufacturing in Shanxi Province emphasizes our dedication to technological advancement. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high commendations from the China Heavy Machinery Industry Association, being recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a diverse array of requirements and applications. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few. This diverse customer base is a testament to the trust and respect we have cultivated through our unwavering commitment to quality and performance.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality. Our philosophy underpins every action we take, guiding us toward sustained success and industry leadership.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress. These partnerships empower us to push the boundaries of innovation and maintain a leading edge in the competitive landscape of machinery manufacturing.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a company that thrives on revitalizing its product lineup with a relentless passion for groundbreaking design and cutting-edge R&D. Our experts seamlessly integrate existing technologies with novel advances, tackling technical challenges head-on to establish a rock-solid foundation that drives pioneering development and forward momentum.
Industry Conveyor
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