Introducing our Custom-made Maintenance-free Anti-wear Corrosion-resistant Sealed Waterproof and Dustproof, Anti-vibration High Quality Steel Belt Conveyor Idler, meticulously crafted for the rigorous demands of coal mining. This robust engineering marvel is designed to deliver exceptional durability and performance, ensuring seamless operations in challenging environments.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on having an elite TKAS idler production line, masterfully crafted by the illustrious Tangshan Kaiyuan, along with three additional semi-automatic production lines from the same venerable manufacturer. Complementing our advanced setup, we possess two cutting-edge idler shaft material production lines expertly developed by the renowned Fuzhou Sanxun. Our formidable production capabilities allow us to manufacture a wide array of idlers with diameters extending fromφ89 mm to φ219mm, and lengths that impressively range from 190mm to 2200mm.Our commitment to excellence is underscored by our selection of premium-grade special steels for idler production, sourced from the distinguished Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring the highest quality and durability.
Our unwavering pursuit of superior quality is evident in our specialized straightening of steel pipes, which remarkably reduces ovality and straightness errors of roller rings by 50% compared to the MT821 standard. We've lowered the simulated frictional resistance coefficient from 0.025 to an impressive 0.023; improved radial runout from 1.0 mm to an exceptional 0.35 mm; and enhanced straightness post-straightening from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN as per the MT821 standard, our idlers boast a lifespan elevated by one precision grade, surpassing an extraordinary 45,000 hours.
Our production line embodies the pinnacle of technological progress, achieving full automation in all stages of idler production, including straightening, pipe cutting, boring, stamping, welding, and assembly. This streamlined process stands as a testament to our commitment to innovation and operational efficiency.
Our idler shaft processing is powered by state-of-the-art fully automatic production lines, adept at performing precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,while accommodating workpieces up to a notable maximum length of 2200mm.
Technological level
1, Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that ensures durability and eliminates shell wear throughout an impressive standard service life of no less than 45,000 hours.
2, Our idlers feature high-precision bearings and stamped bearing housings equipped with double-layer seals, offering exceptional sealing, reduced rotational resistance, and prolonged durability. We utilize premium bearings from esteemed brands like SKF to guarantee optimal performance.
3, The idlers' dustproof capabilities are rigorously compliant with MT821 - 1999 regulations, while their waterproof performance meets the same stringent standards, ensuring reliable operation under all conditions.
4, Every steel material goes through comprehensive pre-treatment to meet the St2-1/2 level. Parts with welded structures are manufactured in strict accordance with national welding standards, guaranteeing structural integrity that aligns with the latest national criteria.
5, Our superior engineering ensures the rotational resistance coefficient of the upper idlers is precisely 0.022 or below, with the lower idlers maintaining an even lower coefficient, not exceeding 0.02, highlighting our unwavering dedication to exceptional performance.
Application:industries of the product:
Company Introduction:
1. Company Scale:
Step into the realm of excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' in the belt conveyor industry. With a formidable registered capital of 260 million yuan and sprawling over a vast 650 mu (about 433,333 square meters), we proudly showcase 200,000 square meters of cutting-edge factory infrastructure. Our premises also feature 13,200 square meters dedicated to offices, accommodation, and auxiliary facilities. Housing over 500 high-tech belt conveyor processing equipment, our total assets reach an impressive 800 million yuan. We seamlessly integrate innovative design, research, and manufacturing to offer unique and superior belt conveyors, achieving an outstanding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a pillar of technological prowess and innovation. As a national high-tech enterprise, we are a demonstration enterprise for intelligent manufacturing in Shanxi Province, home to the Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Celebrated by the China Heavy Machinery Industry Association, our commitment to contracts and our stellar reputation are renowned. Our trademarks and products signify excellence within Shanxi Province, symbolizing our AAA-level quality and reputation. A doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology underscores our dedication to advancement. Our ingenuity is safeguarded by 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. Our influence extends to national standards and scientific research, setting benchmarks with provincial and local standards, earning prestigious accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive range of belt conveyors, each crafted to cater to varied requirements. Our signature products, such as the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have established a strong presence in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Esteemed clients including industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others, relish our exceptional products.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is anchored in a strategic devotion to 'talent, quality, service, innovation, scale, and brand.' We diligently pursue specialization, refinement, and innovative excellence, aspiring to become the foremost belt conveyor manufacturing hub, celebrated for its superior intelligence and scale. Our ambition is to rise as a national single champion enterprise. Embracing principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality controls. This steadfast commitment has garnered the steadfast trust of our clients, enabling market growth and ensuring a 100% repeat purchase rate among devoted customers, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is unwavering in its commitment to cultivating talent and promoting innovation. Through continual investments in talent acquisition and development, we have established a robust growth platform that draws industry elites. Our structured, multi-generational talent echelon blends the wisdom of senior experts, the energy of seasoned professionals, and the creativity of young innovators. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation prowess, positioning us at the cutting edge of technological advancements.
With an unwavering dedication to innovation and a rich tradition of excellence, Xingsheng Machinery continues to revolutionize its product offerings. Fueling its passion for both groundbreaking design and cutting-edge R&D efforts, the company adeptly transforms existing technologies while introducing new, state-of-the-art products. Through overcoming numerous technical challenges, Xingsheng Machinery has established a robust and resilient foundation, driving its pioneering development into the future with unmatched vigor and foresight.
Industry Conveyor
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