Embrace the pinnacle of innovation with Yuanping Xingsheng Machinery's Custom-made Maintenance-free Steel Belt Conveyor Idler. Masterfully engineered for peak performance, this idler thrives in the harshest environments, boasting unparalleled anti-wear and corrosion-resistant qualities. Its fully sealed design ensures maximum resistance against water and dust, making it the preferred choice for demanding industries like coal mining. Engineered with an anti-vibration design, it delivers smooth operations and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is at the forefront with a state-of-the-art TKAS idler production line, meticulously crafted by the esteemed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same prominent manufacturer, ensuring precise and efficient output. Moreover, our facility boasts two cutting-edge idler shaft material production lines from Fuzhou Sanxun, expertly managing a broad spectrum of idler diameters ranging fromφ89 mm to φ219 mm, while offering an impressive length spectrum from 190 mm to 2200 mm.Our dedication to excellence is unwavering, demonstrated through our selection of premium special steels for idlers. We source these exceptional materials from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing superior quality and performance.
Our relentless pursuit of top-tier quality is evident in our specialized steel pipe straightening process, which reduces ovality and straightness deviations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively diminished from 0.025 to 0.023, with radial runout optimized from 1.0 mm to a stellar 0.35 mm. Post-straightening straightness achieves an extraordinary improvement from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers attain a high precision grade, boasting a service life surpassing an astounding 45,000 hours.
Our production line is a testament to technological supremacy, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines to perform precise functions such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of processing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are designed for effortless replacement, featuring robust welding techniques that ensure the idler shell remains unworn throughout its impressive service life of no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, reduced rotational resistance, and enhanced durability. We employ top-of-the-line bearings from renowned brands like SKF for unmatched performance.
3. The dustproof capabilities of our idlers stringently comply with the MT821 - 1999 regulations, ensuring exceptional waterproof performance that meets stringent standards.
4. Each steel material undergoes meticulous pre-treatment to attain the St2-1/2 level. Welded structures are crafted in strict accordance with national welding standards, ensuring structural consistency with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and an eminent force in the belt conveyor industry. Our grand establishment is fortified with a registered capital of 260 million yuan, sprawling magnificently over 650 mu, which translates to an impressive 433,333 square meters. Within this vast expanse, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings, alongside 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our infrastructure thrives with over 500 state-of-the-art belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By integrating visionary design, groundbreaking research, and superior manufacturing, we deliver innovative and unmatched belt conveyors. This steadfast commitment has garnered an extraordinary annual sales revenue of 500 million yuan, positioning us as pioneers in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high praise from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our sterling reputation. Our trademarks and products are hallmarks of excellence, proudly boasting an AAA-level quality and reputation in Shanxi Province. We champion advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a breathtaking lineup of belt conveyors, each meticulously engineered to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name just a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are driven by a philosophy that emphasizes 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and inventive excellence, aiming to become the leading belt conveyor manufacturing hub, recognized for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to fostering talent and propelling innovation. Through substantial investments in talent acquisition and development, we have cultivated a robust growth platform that attracts the very best of industry talent. Our structured, multi-generational talent echelon seamlessly integrates the expertise of seasoned professionals, the vigor of mid-career experts, and the innovative spirit of burgeoning young minds. Our collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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