Discover the epitome of cutting-edge engineering and unparalleled design with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Crafted to perfection, this innovative idler boasts an array of exceptional features including anti-wear, corrosion resistance, and advanced sealing. Its waterproof and dustproof capabilities ensure optimal performance in the most challenging environments, such as coal mines. The idler's anti-vibration construction delivers seamless operation with extended longevity, making it a prime choice for industrial applications.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take immense pride in our state-of-the-art TKAS idler production line, expertly engineered by the renowned Tangshan Kaiyuan. Complementing this, we operate three additional semi-automatic production lines from the same esteemed manufacturer, ensuring streamlined efficiency and precision. Our capabilities are further enhanced by two sophisticated idler shaft material production lines from Fuzhou Sanxun, enabling us to expertly process an extensive range of idler diameters that span fromφ89 mm to φ219 mm with a remarkable length spectrum ranging from 190 mm to 2200 mm.Our unwavering commitment to excellence resonates through our selection of premium special steels for idlers, sourced exclusively from distinguished suppliers such as Xuzhou Guanghuan and the prestigious Taiyuan Iron and Steel (TISCO) stainless steel pipes. This ensures unmatched quality and reliability.
Our dedication to achieving superior quality is embodied in our specialized steel pipe straightening process, which significantly enhances precision by reducing ovality and straightness errors of roller rings by an impressive 50%, compared to the MT821 standard. The idler's simulated frictional resistance coefficient has been remarkably decreased from 0.025 to 0.023, while radial runout has seen substantial improvement from 1.0 mm to an outstanding 0.35 mm. Post-straightening straightness has been refined to an exceptional 0.20 mm from 1.0 mm. With an axial load capability exceeding 15 KN, as per the MT821 standard, the operational lifespan of our idlers is elevated to a distinguished precision grade, surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to our technological excellence, achieving full automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation not only exemplifies peak efficiency but also showcases unparalleled innovation.
Our idler shaft processing harnesses the power of state-of-the-art, fully automated production lines, executing intricate operations with precision. These include servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The meticulous design allows for a minimal distance between two milled grooves of just 190mm,while effortlessly accommodating workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are crafted for easy replacement, featuring robust and enduring welding techniques that prevent wear on the idler shell throughout its extensive service life, which extends beyond an impressive 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings with double-layer seals, offering superior sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from esteemed brands like SKF to ensure unmatched performance.
3. The idlers are designed with stringent dustproof capabilities complying meticulously with the MT821 - 1999 regulations, while their waterproof performance adheres to these high standards, ensuring reliability and protection.
4. Each steel material undergoes rigorous pre-treatment to meet the St2-1/2 level of excellence. Welded structural parts are manufactured in strict alignment with national welding standards, ensuring they meet the latest national criteria for structural integrity.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or less, while the lower idlers achieve an even more remarkable coefficient of not exceeding 0.02, showcasing our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, accompanied by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery, where dynamic transformation meets exceptional craftsmanship. As a powerhouse of creative design and cutting-edge research and development, we are committed to revolutionizing our product array with a fervent drive for progress. Our team of experts deftly merges existing technologies with avant-garde advancements, tackling technical challenges with unwavering determination. This approach lays a robust groundwork for groundbreaking developments and forward-thinking momentum, crafting a future of unprecedented potential.
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