Step into the future of conveyor technology with our High-Performance Customized Roller for Industrial Belt Conveyor Use. This meticulously crafted idler is the epitome of innovation, delivering unmatched maintenance-free performance with cutting-edge anti-corrosion and wear-resistant features. Engineered to thrive in extreme environments, from coal mines to rugged terrains, it comes fully sealed against water and dust. Its revolutionary anti-vibration design ensures flawless operations, promising longevity and setting an unparalleled standard in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is at the forefront of advanced manufacturing with our elite TKAS idler production line, an engineering marvel by the renowned Tangshan Kaiyuan. In addition to this, three precision-driven semi-automatic lines and two sophisticated idler shaft material production lines from Fuzhou Sanxun highlight our commitment to excellence. These systems empower us to proficiently handle a vast spectrum of idler diameters ranging fromφ89 mm to φ219 mm, while offering an impressive length span from 190 mm to 2200 mm.Our relentless dedication to superior quality is reflected in our use of top-tier special steels for idlers. We source these premium materials from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring our idlers deliver exceptional performance and reliability.
Through our advanced steel pipe straightening process, we achieve remarkable improvements, reducing ovality and straightness variations of roller rings by 50% compared to the MT821 standard. We have optimized the idler's simulated frictional resistance coefficient from 0.025 to an impressive 0.023 and enhanced radial runout from 1.0 mm to an extraordinary 0.35 mm. Post-straightening, straightness leaps from 1.0 mm to a remarkable 0.20 mm. Withstanding axial loads exceeding 15 KN, as per MT821, our idlers boast a precision grade and a service life surpassing 45,000 hours.
Our production line epitomizes cutting-edge technology, achieving seamless automation through every phase, from straightening and pipe cutting to boring, stamping, welding, and assembly. This immaculate process highlights our commitment to unparalleled efficiency and technological innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing meticulous operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves with precision. The gap between milled grooves can be as narrow as 190mm,and able to accommodate workpieces up to a maximum of 2200mm.
Technological level
1. Our idlers are ingeniously engineered for effortless replacement, featuring robust welding techniques that ensure the idler shell remains pristine and unworn throughout its remarkable lifespan, extending well beyond 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with dual-layer seals, our idlers guarantee exceptional sealing, reduced rotational resistance, and exceptional durability. We use premier bearings from industry giants like SKF for superior performance.
3. Our idlers' external dustproof attributes rigorously comply with the MT821 - 1999 guidelines, offering unparalleled waterproof capabilities that meet the highest standards.
4. All steel materials undergo meticulous pre-treatment to achieve an St2-1/2 level. Components with welded structures are crafted in strict compliance with national welding standards, ensuring adherence to the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely calibrated at 0.022 or below, while the lower idlers excel with an even lower coefficient, not exceeding 0.02, reflecting our commitment to engineering excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prominent player and a celebrated 'Little Giant' in the belt conveyor sector. We proudly stand with a notable registered capital of 260 million yuan, covering a grand expanse of 650 mu or about 433,333 square meters. Our cutting-edge infrastructure includes 200,000 square meters of advanced factory facilities and 13,200 square meters dedicated to offices and essential amenities. With a robust arsenal of over 500 state-of-the-art belt conveyor processing machines, our total assets impressively amount to 800 million yuan. Through a harmonious fusion of visionary design, innovative research, and top-tier manufacturing, we consistently deliver groundbreaking and unrivaled belt conveyors. This unwavering dedication has propelled us to achieve an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry vanguards.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a beacon of technological prowess and pioneering excellence. Earning the prestigious title of a national high-tech entity, we are a hallmark of intelligent manufacturing in Shanxi Province. Our distinguished portfolio of accolades includes the Shanxi Province Enterprise Technology Center and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Celebrated by the China Heavy Machinery Industry Association, we are lauded for our unwavering commitment to contracts and our sterling reputation. Our brands and products exemplify excellence, reflected by an AAA-level quality and reputation in Shanxi Province. We champion innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment, in collaboration with Taiyuan University of Science and Technology. Our inventive ingenuity is secured by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's premier product line showcases a remarkable range of belt conveyors, each meticulously engineered to meet diverse needs. Our standout offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, each earning widespread acclaim across regions such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious roster of clients features industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, precision, and inventive brilliance, aspiring to become the pinnacle of belt conveyor manufacturing, distinguished by unparalleled intelligence and scale. Our vision is to be acknowledged as a national single champion enterprise. By adhering to principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, aiding market growth and ensuring a remarkable 100% repeat purchase rate among loyal clientele, who consistently commend our exceptional product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to fostering talent and advancing innovation. Through significant investments in talent acquisition and development, we have crafted a dynamic growth platform that attracts top-tier industry talent. Our carefully structured, multigenerational talent network seamlessly integrates the wisdom of seasoned experts, the energy of mid-career professionals, and the inventive spirit of emerging young talent. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd; a distinguished company that thrives at the forefront of revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge research and development. Our team of experts seamlessly integrates state-of-the-art technologies with novel advances, skillfully tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation, redefining standards of excellence.
High-Performance Customized Roller for Industrial Belt Conveyor Use
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