Unveil the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to thrive under the most demanding conditions. Engineered with exceptional anti-wear and corrosion-resistant characteristics, this idler is completely sealed against water and dust, making it the perfect selection for rigorous environments like coal mines. Its anti-vibration design facilitates uninterrupted operations and an extended lifespan, setting an unparalleled standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in operating an advanced TKAS idler production line, expertly designed by the illustrious Tangshan Kaiyuan. Augmenting this is a trio of semi-automatic production lines from the same esteemed manufacturer, ensuring unmatched precision and efficiency. We further enhance our capabilities with two cutting-edge idler shaft material production lines from Fuzhou Sanxun, allowing us to proficiently accommodate a vast array of idler diameters ranging fromφ89 mm to φ219 mm, providing an extraordinary length range from 190 mm to 2200 mm.Our unwavering dedication to excellence manifests through our choice of premium special steels for idlers. We acquire these materials from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our relentless pursuit of supreme quality is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness deviations of roller rings by a remarkable 50% compared to the MT821 standard. The simulated frictional resistance coefficient of the idler is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, in line with the MT821 standard, our idlers achieve a superior precision grade with a service life surpassing an astonishing 45,000 hours.
Our production line stands as a testament to technological sophistication, achieving complete automation through all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, performing meticulous operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are artfully engineered for easy replacement, with steadfast welding techniques that ensure the idler shell remains unworn throughout its impressive service life of no less than 45,000 hours.
2. Featuring specialized bearings and meticulously stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and extended longevity. We employ premium bearings from illustrious brands such as NSK for unrivaled performance.
3. The external dustproof features of our idlers strictly comply with the MT821 - 1999 standards, ensuring superior waterproof performance that completely adheres to these rigorous criteria.
4. Every steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, assuring structural conformity with the latest national requirements.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or less, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a beacon of innovation and excellence, widely recognized as a national 'Little Giant' and a pioneer in the belt conveyor industry. Our enterprise is fortified with a robust registered capital of 260 million yuan and sprawls magnificently over an area of 650 mu, equating to an impressive 433,333 square meters. Within this expansive domain, we've erected 200,000 square meters of cutting-edge factory premises, alongside 13,200 square meters dedicated to offices, accommodations, and essential facilities. Our operations are driven by an arsenal of over 500 top-tier belt conveyor processing units, cumulatively enhancing our formidable total assets to 800 million yuan. Through the seamless integration of visionary design, groundbreaking research, and exemplary manufacturing, we offer innovative and unparalleled belt conveyors. This dedication has culminated in a remarkable annual sales revenue of 500 million yuan, cementing our leadership in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes technological brilliance and pioneering innovation. We proudly stand as a national high-tech enterprise and a paradigm of intelligent manufacturing in Shanxi Province. Our accolades include the esteemed Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our reputation is fortified by the China Heavy Machinery Industry Association, honoring our steadfast commitment to contracts and exemplary standing. Our trademarks and offerings are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive progress with a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovation is safeguarded by 4 patents for inventions and 7 newly submitted applications, along with 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks through provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core repertoire showcases a diverse array of belt conveyors, meticulously engineered to meet a spectrum of demands. Our signature lines feature the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim across markets including Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele encompasses industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are unyielding in our pursuit of specialization, precision, and groundbreaking innovation, with the vision to emerge as the premier belt conveyor manufacturing nexus, renowned for exceptional intelligence and scale. Our aspiration is to achieve the prestigious status of a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This steadfast dedication has earned us the unwavering trust of our customers, enabling market expansion and ensuring a 100% repeat purchase rate among loyal patrons who continually praise our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and spearheading innovation. Through significant investments in talent acquisition and development, we have created a dynamic growth platform that attracts the industry's brightest minds. Our well-structured, multi-generational talent cadre seamlessly merges the wisdom of seasoned veterans, the energy of mid-career professionals, and the innovative spirit of emerging young talent. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the essence of innovation and excellence with Xingsheng Machinery; a prestigious company renowned for its commitment to revitalizing its product offerings through groundbreaking design and pioneering R&D. Our team of experts excels in seamlessly blending existing technologies with cutting-edge advancements, courageously tackling technical challenges with determination. This bold approach lays a steadfast foundation, driving revolutionary development and forward momentum, ensuring that every product we craft remains at the forefront of industry innovation.
Industry Conveyor
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