Discover the epitome of technological innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This engineering marvel is crafted to thrive under the most demanding conditions, showcasing exceptional anti-wear and corrosion-resistant properties. Fully sealed against water and dust, it is the perfect choice for challenging environments such as coal mines. With its anti-vibration design, it guarantees smooth operations and extended longevity, setting a new benchmark for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly boasts a cutting-edge TKAS idler production line, meticulously crafted by the renowned Tangshan Kaiyuan. Our manufacturing prowess is further enhanced by three semi-automatic production lines, also from this esteemed maker, ensuring precision and efficiency. Additionally, we operate two advanced idler shaft material production lines from Fuzhou Sanxun, adeptly handling a diverse range of idler diameters.φ89 mm to φ219 mm, offering an extraordinary length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is evident in our use of high-grade special steels for idlers. We source these superior materials from reputable suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and performance.
Our relentless pursuit of unparalleled quality is manifested through our specialized steel pipe straightening process, reducing ovality and straightness discrepancies of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is significantly minimized from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a remarkable 0.35 mm. Post-straightening, straightness improves from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, surpassing the MT821 standard, our idlers achieve an advanced precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line is a beacon of technological mastery, achieving full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the pinnacle of efficiency and innovation.
Our idler shaft processing utilizes cutting-edge fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for effortless replacement, with robust welding techniques that ensure the idler shell experiences no wear throughout its impressive service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers promise exceptional sealing, minimal rotational resistance, and extended longevity. We employ top-tier bearings from esteemed brands like SKF for unparalleled performance.
3. Our idlers' external dustproof capabilities rigorously conform to the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these stringent standards.
4. Each steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are meticulously manufactured in strict adherence to national welding standards, assuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a venerated leader in the realm of belt conveyors. Our majestic enterprise boasts an impressive registered capital of 260 million yuan, sprawling over a colossal area of 650 mu, equivalent to an expansive 433,333 square meters. Within this vast expanse, we've established 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, living quarters, and essential facilities. Our infrastructure is empowered by more than 500 advanced sets of belt conveyor processing equipment, contributing to our extraordinary total assets of 800 million yuan. By harmoniously integrating visionary design, groundbreaking research, and exceptional manufacturing, we deliver innovative and unrivaled belt conveyors. This unwavering commitment has propelled us to achieve an astounding annual sales revenue of 500 million yuan, underscoring our stature as industry pioneers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a shining beacon of ingenuity and technological excellence. Celebrated as a national high-tech enterprise, we are a paragon of intelligent manufacturing in Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high acclaims from the China Heavy Machinery Industry Association, acknowledged for our unwavering commitment to contracts and our impeccable reputation. Our trademarks and products are the epitome of excellence, boasting an AAA-level quality and reputation within Shanxi Province. We champion innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is fortified by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a remarkable array of belt conveyors, each meticulously engineered to meet diverse needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have achieved widespread acclaim in markets extending across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele encompasses industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, precision, and inventive excellence, aspiring to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This steadfast dedication has earned us the unwavering loyalty of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among devoted customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to fostering talent and propelling innovation. Through significant investments in talent acquisition and development, we have established a robust growth platform that attracts the finest talents in the industry. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a distinguished company that thrives on revitalizing its product lineup. We hold an unwavering devotion to groundbreaking design and advanced R&D. Our team of experts seamlessly blends existing technologies with groundbreaking advancements, tackling technical challenges head-on. This fearless approach builds a rock-solid foundation, propelling pioneering development and forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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