Introducing our premium Custom-made Maintenance-free Steel Belt Conveyor Idler, engineered with anti-wear, corrosion-resistant features. This sealed, waterproof, and dustproof marvel is designed for high-quality, vibration-resistant performance in coal mines.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our state-of-the-art TKAS idler production line, meticulously crafted by the distinguished Tangshan Kaiyuan. Our operations are further enhanced by three additional semi-automatic idler production lines from this esteemed manufacturer. Complementing this robust setup are two advanced idler shaft material production lines developed by the renowned Fuzhou Sanxun, equipping us to proficiently handle an extensive array of idlers with diameters ranging fromφ89 mm-φ219mm, and showcasing a remarkable length range from 190mm - 2200mm.We are unwavering in our commitment to quality, sourcing our idlers' high-grade special steels from elite suppliers like Xuzhou Guanghuan and the prestigious Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our dedication to superior quality is showcased by our specialized straightening technique for steel pipes, drastically reducing the ovality and straightness errors of roller rings by an impressive 50% over MT821 standards. We've successfully decreased the idler's simulated frictional resistance coefficient from 0.025 to a sleek 0.023; significantly improved radial runout from 1.0 mm to an outstanding 0.35 mm; and enhanced straightness post-straightening from 1.0 mm to a superb 0.20 mm. Surpassing an axial load of 15 KN as per MT821 standards, our idlers' longevity is elevated by one precision grade, achieving an extraordinary lifespan of over 45,000 hours.
Our cutting-edge production line exemplifies automation at its finest, covering every facet of the idler production process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless automation represents the pinnacle of efficiency and modern innovation.
Utilizing state-of-the-art fully automatic production lines, our idler shaft processing executes precise operations, including servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. The distance between two milled grooves can be an impressively minimal190 mm,with the capacity to masterfully process workpieces up to a commanding maximum length of 2200mm.
Technological level
1, Our idlers are ingeniously engineered for effortless replacement, boasting welding craftsmanship that is both robust and lasting, ensuring zero wear on the idler shell throughout its standard lifespan, which astonishingly extends beyond 45,000 hours.
2, Our idlers feature specialized bearings and stamped bearing housings with double-layer seals, ensuring exceptional sealing and minimal rotational resistance. We employ top-tier bearings from renowned brands like SKF for unbeatable performance and longevity.
3, The idlers' external dustproof capabilities are meticulously compliant with the MT821 - 1999 regulations, while their waterproof performance rigorously adheres to these stringent standards.
4, Each steel component undergoes rigorous pre-treatment to meet the St2-1/2 level specifications. All parts involving welded structures are constructed in strict accordance with national welding standards, ensuring adherence to the latest national criteria for structural conformity.
5, The rotational resistance coefficient of the upper idlers is optimized at a precise 0.022 or below, while the lower idlers maintain an even superior coefficient not exceeding 0.02, demonstrating our dedication to engineering excellence and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' in the world of belt conveyors. With a robust registered capital of 260 million yuan, our sprawling operations cover 650 mu, approximately 433,333 square meters. Here, we have crafted 200,000 square meters of cutting-edge factory space. Additionally, our facilities include 13,200 square meters for offices, residences, and auxiliary services. Equipped with over 500 advanced belt conveyor processing machines, our total assets reach an impressive 800 million yuan. Merging innovative design, research, and manufacturing, we deliver unique belt conveyors that generate an awe-inspiring annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a symbol of innovation and excellence. As a national high-tech leader, we are a model of intelligent manufacturing in Shanxi Province. Our achievements include the Enterprise Technology Center of Shanxi and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Praised by the China Heavy Machinery Industry Association, we are renowned for our integrity and esteemed reputation. Our trademarks and products are synonymous with quality in Shanxi Province, boasting an AAA-level ranking. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology underscores our commitment to progress. Our innovations are safeguarded by 4 invention patents and 7 pending ones, complemented by 52 utility model patents. Our contributions to national standards and scientific research have established benchmarks, earning high honors in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a diverse selection of belt conveyors, expertly crafted to fulfill varied needs. Our premier products include the DTL general fixed series, DSJ telescopic series, and DTC large inclination series. These outstanding products have made their mark in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our distinguished clients comprise industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is driven by a philosophy that prioritizes 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our quest for specialization, excellence, and innovation, aspiring to become the foremost belt conveyor manufacturing center, renowned for its superior intelligence and scale. Our ambition is to be a national single champion enterprise. We adhere to principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' enforcing strict process and quality controls. This steadfast dedication has earned us the unwavering loyalty of our clients, facilitating market growth and ensuring a 100% repeat purchase rate from dedicated patrons who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to cultivating talent and driving innovation. By continuously investing in talent acquisition and development, we have established a dynamic growth platform that attracts industry experts. Our structured, multi-generational talent hierarchy blends the wisdom of senior specialists, the energy of mid-career professionals, and the creativity of young innovators. Collaborations with renowned universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation prowess, pushing us to the forefront of technological advancements.
Driven by an unwavering dedication to innovation and a legacy of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continually breathes new life into its product line. The company is fervently involved in groundbreaking design initiatives and cutting-edge research and development, skillfully integrating state-of-the-art technologies and enhancing existing ones. Conquering numerous technical challenges, Xingsheng Machinery has built a strong and resilient foundation that fuels its forward-thinking advancements and pioneering growth.
Industry-leading Conveyor Solutions
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