Introducing the epitome of engineering excellence: our High Quality Factory Custom-made Maintenance-free Conveyor Idler, expertly designed with a suite of features including anti-wear, anti-corrosion, and sealed waterproof and dustproof technology. Crafted with high-quality steel, our idler is not only a marvel of durability but also offers superior anti-vibration properties, ensuring flawless performance for industrial belt conveyors in coal mining.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our prestigious company takes pride in our state-of-the-art TKAS idler production line, a masterpiece from the esteemed Tangshan Kaiyuan. This line is further enhanced by three additional semi-automatic lines from the same distinguished manufacturer. Our capabilities extend with two cutting-edge idler shaft material production lines from the illustrious Fuzhou Sanxun, enabling us to manufacture a wide array of idlers with remarkable precision, accommodating diameters ranging impressively fromφ89 mm to φ219 mm, and an exceptional length range from 190 mm to 2200 mm.Our commitment to quality is unwavering, sourcing high-grade special steels from renowned suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched durability and performance.
Demonstrating our dedication to superior quality, we employ specialized straightening techniques for steel pipes, dramatically reducing the ovality and straightness errors of roller rings by 50% compared to the MT821 standard. Our idlers showcase an advanced simulated frictional resistance coefficient reduced from 0.025 to an impressive 0.023. Radial runout has significantly improved from 1.0 mm to a remarkable 0.35 mm, while post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per MT821 standards, our idlers' lifespan is elevated by one precision grade, surpassing an astonishing 45,000 hours.
Our production line stands as a beacon of technological innovation, achieving full automation across every stage of the idler production process. From straightening, pipe cutting, boring, stamping, welding, to assembly, our operations epitomize efficiency, precision, and pioneering advancement.
Our idler shaft processing is as advanced as it gets, featuring fully automatic lines capable of executing precise operations. These include servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove tasks on the idler shaft. Remarkably, the distance between milled grooves can be as minimal as 190mm,with a robust capability to handle workpieces up to2200 mm.
Technological level
1, Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that is both robust and enduring. This ensures that the idler shell remains unworn throughout its impressive standard service life, lasting no less than 45,000 hours.
2, Our idlers are equipped with specialized bearings and stamped bearing housings with double-layer seals, ensuring exceptional sealing capabilities, minimal rotational resistance, and extended longevity that stands the test of time. We employ elite bearings sourced from reputable imported brands to guarantee optimal performance and reliability.
3, The dustproof capabilities of our idlers adhere strictly to MT821 - 1999 regulations, while their waterproof performance meets these rigorous standards with unwavering compliance.
4, Every steel material undergoes meticulous pre-treatment achieving the St2-1/2 level. Welded structural parts are manufactured in strict accordance with national welding standards, ensuring they meet the latest national criteria for structural integrity and excellence.
5, The rotational resistance coefficient of our upper idlers is precision-engineered to be 0.022 or below, while our lower idlers exhibit an even lower coefficient, not exceeding 0.02, exemplifying our commitment to engineering prowess and superior performance.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' enterprise that stands as a beacon of excellence in the belt conveyor industry. With a commanding registered capital of 260 million yuan, our expansive territory covers 650 mu, translating to an impressive 433,333 square meters, where we have crafted 200,000 square meters of modern, meticulously designed factory buildings. Our premises are further complemented by 13,200 square meters dedicated to offices, accommodations, and essential auxiliary facilities. Housing over 500 sophisticated sets of belt conveyor processing equipment, our robust total assets soar to a remarkable 800 million yuan. At the convergence of visionary design, pioneering research, and manufacturing prowess, we proudly present innovative and unparalleled belt conveyors, driving an outstanding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly epitomizes technological brilliance and innovation. As a prestigious national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our accolades include the coveted Enterprise Technology Center of Shanxi Province and the highly regarded Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Praised by the China Heavy Machinery Industry Association, our steadfast commitment to contractual obligations and impeccable reputation have garnered widespread acclaim. Our products and trademarks bear the seal of excellence in Shanxi Province, signifying our AAA-level quality and reputation. Further showcasing our dedication to progress, we host a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. With 4 invention patents, 7 newly applied ones, and 52 utility model patents, our innovation is well-protected. Our pivotal contributions to national standards and scientific research have set new benchmarks, receiving esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company showcases an impressive suite of belt conveyors, each tailored to address diverse industry needs. Our flagship offerings—the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series—have secured their esteemed positions across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others, who place their trust in our stellar products.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is driven by a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We persistently strive for specialization, refinement, and pioneering excellence, with a vision to become the foremost belt conveyor manufacturing center renowned for sophistication and scale. Our ambition is to be a national single champion enterprise. Embodying principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality controls. This unwavering dedication has earned us the unwavering trust of our customers, leading to market expansion and a commendable 100% repeat purchase rate among loyal clients, who consistently praise our exceptional product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and driving innovation. By steadfastly investing in talent acquisition and development, we have established a dynamic growth platform that magnetizes industry elites. Our structured, multi-generational talent echelon synergizes the wisdom of senior experts, the vigor of seasoned professionals, and the inventive spirit of young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the vanguard of technological advancements.
With unwavering dedication to innovation and an enduring tradition of excellence, Xingsheng Machinery stands as a beacon of industry advancement. We have consistently invigorated our product portfolio, passionately engaging in pioneering design and cutting-edge R&D of new solutions while seamlessly evolving existing technologies. Conquering a multitude of technical challenges, we have laid a strong foundation that accelerates our trailblazing growth and propels us into a future of limitless possibilities.
Industry Conveyor
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