Immerse yourself in the pinnacle of industrial innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to outperform in the harshest environments. This idler is the epitome of strength and resilience, boasting exceptional anti-wear and corrosion resistance. Fully sealed against water and dust intrusion, it is the quintessential choice for demanding locales like coal mines. Its advanced anti-vibration design guarantees smooth, prolonged service, setting unparalleled standards in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in its cutting-edge TKAS idler production line, an engineering marvel meticulously crafted by the renowned Tangshan Kaiyuan. In concert with three semi-automatic lines from this esteemed entity, our operations exude precision and efficiency. Further enhancing our capabilities, we leverage two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, empowering us to adeptly manage a versatile array of idler diameters fromφ89 mm to φ219 mm, providing a remarkable length range from 190 mm to 2200 mm.Our unwavering dedication to superior quality shines through our selection of premium special steels for idlers. Sourced from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, we guarantee unrivaled quality and performance excellence.
Our relentless quest for exceptional quality is manifest in our specialized steel pipe straightening process, drastically reducing ovality and straightness deviations of roller rings by a staggering 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is ingeniously minimized from 0.025 to 0.023, with radial runout optimized from 1.0 mm to a remarkable 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. Surpassing an axial load of 15 KN, as per the MT821 standard, our idlers achieve an elevated precision grade with an extraordinary service life exceeding 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation across all phases, encompassing straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing employs avant-garde fully automated production lines, executing precise tasks like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding techniques ensuring the idler shell experiences zero wear throughout its impressive service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and precision-stamped bearing housings with dual-layer seals, our idlers promise exceptional sealing capabilities, minimal rotational resistance, and prolonged longevity. We incorporate top-tier bearings from world-renowned brands like NSK for unparalleled performance.
3. The external dustproof efficacy of our idlers is meticulously aligned with the MT821 - 1999 regulations, ensuring superior waterproof proficiency that fully complies with these rigorous standards.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are fabricated in strict accordance with national welding standards, guaranteeing structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is astutely kept at 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, exemplifying our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated 'Little Giant' on the national stage and a trailblazer in the field of belt conveyors. Our noteworthy enterprise commands a registered capital of 260 million yuan and extends across a vast expanse of 650 mu, equating to approximately 433,333 square meters. Within this expansive footprint, we have developed cutting-edge factory buildings covering 200,000 square meters, alongside 13,200 square meters allocated for offices, residences, and essential facilities. Our infrastructure is fueled by an arsenal of over 500 advanced belt conveyor processing units, culminating in impressive total assets of 800 million yuan. By harmonizing visionary design, groundbreaking research, and superior manufacturing, we craft innovative and unmatched belt conveyors. This dedication drives our exceptional annual sales revenue of 500 million yuan, affirming our status as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a beacon of technological brilliance and innovation. As a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the celebrated Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are lauded by the China Heavy Machinery Industry Association for our unwavering commitment to excellence and our stellar reputation. Our trademarks and products are synonymous with quality, earning an AAA-level rating in Shanxi Province. We nurture progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is safeguarded by 4 invention patents and 7 newly applied ones, accompanied by 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning prestigious acclaim in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company presents a distinguished portfolio of belt conveyors, tailored to meet diverse needs with precision. Our flagship offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy revolves around a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We remain steadfast in our quest for specialization, refinement, and inventive excellence, aspiring to become the premier belt conveyor manufacturing hub, distinguished for its superior intelligence and scale. Our vision is to achieve acclaim as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering commitment has secured the trust of our users, enabling market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to nurturing talent and propelling innovation. Through robust investments in talent acquisition and development, we have erected a dynamic growth platform that magnetizes the finest industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the enthusiasm of mid-career professionals, and the innovative zeal of emerging young minds. Our alliances with prestigious universities, research institutions, and leading domestic enterprises have significantly amplified our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
Audited Supplier 
){kind=link}