Immerse yourself in the pinnacle of industrial innovation with our High Quality Factory Custom-made Maintenance-free Anti-wear Anti-corrosion Sealed Waterproof and Dustproof Anti-vibration High Quality Steel Conveyor Idler. Expertly engineered to withstand the harshest of conditions, this premium-grade idler ensures seamless transportation and exceptional durability, setting the gold standard in modern industrial solutions.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly presents a state-of-the-art TKAS idler production line, meticulously designed by the illustrious Tangshan Kaiyuan. This cutting-edge line, complemented by three semi-automatic counterparts from the same prestigious manufacturer, showcases our commitment to excellence. Additionally, our two advanced idler shaft material production lines, conceived by the renowned Fuzhou Sanxun, further underline our prowess. We excel in processing a vast range of idlers with versatile diameters, enhancing efficiency and precision in industrial applications.φ89 mm-φ219mm and an impressive length range extending from 190mm - 2200mm. Our devotion to quality shines through our selection of extraordinary special steels for idlers, procured from the distinguished Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO), ensuring unmatched performance and reliability in every product.
Demonstrating our unwavering commitment to superior quality, we employ specialized straightening techniques for steel pipes, significantly refining ovality and straightness errors by 50% compared to the MT821 standard. Our idler's frictional resistance coefficient is impressively optimized from 0.025 to 0.023; radial runout is remarkably improved from 1.0 mm to a stellar 0.35 mm; and post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load capacity exceeding 15 KN as per MT821, our idlers boast a lifespan extended by one precision grade, surpassing an astounding 45,000 hours of operation.
Our production line epitomizes technological advancement and efficiency, achieving full automation in every aspect of the idler production process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration of processes not only ensures unparalleled productivity but also highlights our dedication to innovation and technological excellence.
Our idler shaft processing harnesses the power of cutting-edge fully automatic production lines. These lines masterfully execute precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Particularly noteworthy is the ability to achieve a minimal distance of just 190mm, with the capability to process workpieces up to a maximum length of an impressive 2200mm
Technological level
1, Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that is both robust and enduring. This ensures that the idler shell remains free from wear throughout its remarkable standard service life of no less than 45,000 hours, offering unparalleled performance and reliability.
2, Each of our idlers is equipped with specially designed bearings and stamped bearing housings featuring advanced double-layer seals. This meticulous design ensures exceptional sealing capabilities, minimal rotational resistance, and an extended lifespan, reinforcing our commitment to excellence in every facet of our products. We source elite bearings from reputable imported brands, ensuring optimal performance and reliability in all operational conditions, highlighting our dedication to quality and precision engineering.
3, Our idlers' external dustproof capabilities are rigorously compliant with the MT821 - 1999 regulations, alongside their waterproof performance, which adheres to these stringent standards, ensuring reliability and durability in even the most challenging environments.
4, Each steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict adherence to national welding standards, ensuring structural conformity with the latest national criteria, thereby guaranteeing outstanding quality and safety.
5, Our upper idlers boast a precisely engineered rotational resistance coefficient of 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02. These figures attest to our unwavering commitment to superior engineering and exceptional performance, making our idlers the industry benchmark.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the extraordinary world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise celebrated for its prowess in belt conveyors. With a commanding registered capital of 260 million yuan and sprawling across 650 mu (around 433,333 square meters), our state-of-the-art facilities encompass 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters of offices, accommodation, and auxiliary facilities. Our impressive arsenal includes over 500 advanced sets of belt conveyor processing equipment, contributing to total assets valued at a remarkable 800 million yuan. Seamlessly blending cutting-edge design, research, and manufacturing, we take pride in crafting innovative and unique belt conveyors, driving an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a pinnacle of technological innovation and unmatched excellence. As a recognized national high-tech enterprise, we proudly represent Shanxi Province as a demonstration enterprise for intelligent manufacturing. Our accolades include being designated as the Enterprise Technology Center of Shanxi Province and housing the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, our commitment to contractual integrity and outstanding reputation is well recognized. Our trademarks and products are celebrated for their excellence in Shanxi Province, achieving AAA-level quality and reputation certifications. Our dedication to advancement is further highlighted by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovation is safeguarded by 4 invention patents and 7 new applications, alongside 52 utility model patents. Our contributions to national standards and scientific research have earned benchmarks with provincial and local standards, attaining esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's esteemed offerings is a diverse array of belt conveyors, each crafted with precision to cater to varied demands. Our flagship lineup includes the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all securing prominent positions in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' We remain unwavering in our pursuit of specialization, refinement, and cutting-edge innovation, aspiring to emerge as the foremost belt conveyor manufacturing powerhouse, renowned for its superior intelligence and expansive scale. Our vision is to become a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we demonstrate rigorous process and quality control. This steadfast dedication has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among our loyal patrons, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is firmly committed to fostering talent and spurring innovation. By consistently investing in talent acquisition and development, we have cultivated a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of senior experts, the dynamic energy of middle-aged professionals, and the fresh innovation of youthful minds. Collaborations with renowned universities, research institutions, and leading domestic enterprises have further fortified our R&D and innovation capabilities, propelling us to the vanguard of technological advancements.
With an unwavering commitment to innovation and a heritage of excellence, Xingsheng Machinery persistently revitalizes its product offerings, passionately engaging in groundbreaking design and advanced R&D of new products while adeptly transforming existing technologies. By surmounting a multitude of technical challenges, the company has established a robust foundation that fuels its pioneering development into the future.
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