Discover the pinnacle of technological innovation with our Custom-made, Maintenance-free Steel Belt Conveyor Idler, engineered to excel in the most demanding environments. This idler is a marvel of engineering, boasting exceptional anti-wear and corrosion-resistant properties. Its fully sealed design defies water and dust infiltration, making it a top-tier choice for harsh environments like coal mines. The idler's anti-vibration design ensures uninterrupted operations and an extended lifespan, setting a new standard for enduring performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in operating a cutting-edge TKAS idler production line, meticulously crafted by the esteemed Tangshan Kaiyuan. This sophisticated setup is further enhanced by three semi-automatic production lines from the same prestigious manufacturer, guaranteeing precision and efficiency in every product. Additionally, two advanced idler shaft material production lines from Fuzhou Sanxun enable us to expertly manage a wide array of idler diameters, ranging fromφ89 mm to φ219 mm, offering a remarkable length range from 190 mm to 2200 mm.Our unwavering commitment to excellence is demonstrated through our careful selection of high-grade special steels for idlers. We procure these exceptional materials from renowned suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and performance.
Our dedication to superior quality shines through our specialized steel pipe straightening process, which significantly minimizes ovality and straightness disparities of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is dramatically reduced from 0.025 to 0.023, and radial runout is optimized from 1.0 mm to an astounding 0.35 mm. Post-straightening straightness improves from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, in accordance with the MT821 standard, our idlers achieve an elevated precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing harnesses state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding techniques that ensure the idler shell endures without wear throughout its impressive service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers promise unparalleled sealing, minimal rotational resistance, and extended durability. We employ top-tier bearings from esteemed brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers rigorously conform to the MT821 - 1999 regulations, ensuring superior waterproof performance that fully adheres to these stringent standards.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are meticulously crafted in strict compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the esteemed domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly recognized as a national 'Little Giant' and a pioneering leader in the belt conveyor industry. Our monumental enterprise boasts a registered capital of 260 million yuan and stretches across an impressive 650 mu, which is approximately 433,333 square meters. Within this vast expanse, we have meticulously developed 200,000 square meters of cutting-edge factory buildings, alongside 13,200 square meters dedicated to offices, accommodation, and essential amenities. Empowered by over 500 state-of-the-art belt conveyor processing equipment, our total assets reach an impressive 800 million yuan. By harmoniously blending visionary design, groundbreaking research, and premier manufacturing, we create trailblazing and unmatched belt conveyors. This dedication has led us to achieve an exceptional annual sales revenue of 500 million yuan, positioning us as leaders in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological innovation and excellence. Celebrated as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high praise from the China Heavy Machinery Industry Association for our unwavering commitment to contracts and outstanding reputation. Our trademarks and products are synonymous with excellence, boasting AAA-level quality and reputation in Shanxi Province. We promote advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied patents, alongside 52 utility model patents. Our significant contributions to national standards and scientific research establish benchmarks with provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a remarkable collection of belt conveyors, each ingeniously designed to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have gained widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our respected clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is founded on a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We remain steadfast in our quest for specialization, refinement, and creative excellence, aspiring to be the leading belt conveyor manufacturing center, distinguished for superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has garnered us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing the finest talents and pioneering groundbreaking innovations. By making substantial investments in acquiring and developing top-tier talent, we have built a robust growth platform that attracts the crème de la crème of the industry. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company invigorated by its unwavering dedication to groundbreaking design and cutting-edge R&D. Our expert team expertly integrates existing technologies with novel advances, boldly confronting technical challenges. This fearless approach establishes a solid foundation, driving pioneering development and propelling forward momentum, ensuring every product we craft stands at the pinnacle of industry innovation.
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