Experience the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, engineered to thrive in the harshest environments. This exceptional idler boasts unparalleled anti-wear and corrosion resistance, with a fully sealed design to repel water and dust, making it the ultimate choice for demanding areas such as coal mines. Its anti-vibration features ensure smooth, uninterrupted operation and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly features an advanced TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This is seamlessly integrated with three semi-automatic production lines, also from this esteemed manufacturer, guaranteeing precision and efficiency. Complementing these, we operate two sophisticated idler shaft material production lines from Fuzhou Sanxun, allowing us to proficiently manage an extensive range of idler diameters.φ89 mm to φ219 mm, providing an exceptional length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is demonstrated through our use of high-grade special steels for idlers. We procure these materials from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring extraordinary quality and performance.
Our relentless pursuit of superior quality is evident through our specialized steel pipe straightening process, which drastically reduces ovality and straightness variations of roller rings by 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is significantly lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a high precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line is a testament to technological excellence, achieving full automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise tasks like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, with durable welding techniques ensuring the idler shell remains unworn throughout its impressive service life, spanning no less than 45,000 hours.
2. Featuring premium bearings and stamped bearing housings with dual-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged durability. We employ superior bearings from distinguished brands like SKF for unmatched performance.
3. Our idlers' external dustproof capabilities meticulously adhere to the MT821 - 1999 regulations, guaranteeing exceptional waterproof performance that fully meets these rigorous standards.
4. Every steel material undergoes rigorous pre-treatment to attain the St2-1/2 level. Components involving welded structures are crafted in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, showcasing our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an illustrious 'Little Giant' and a vanguard in the belt conveyor industry. With a commanding registered capital of 260 million yuan, our establishment spans a massive 650 mu or an extensive 433,333 square meters. Our cutting-edge factories cover 200,000 square meters, complemented by 13,200 square meters dedicated to offices, accommodation, and essential facilities. We boast over 500 state-of-the-art belt conveyor processing units, amassing total assets of 800 million yuan. By harmonizing innovative design, pioneering research, and superior manufacturing, we produce groundbreaking belt conveyors, resulting in a phenomenal annual sales revenue of 500 million yuan, affirming our leadership in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a paragon of innovation and technological excellency. Proudly recognized as a national high-tech enterprise, we set the standard for intelligent manufacturing across Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our unwavering commitment to excellence is acknowledged by the China Heavy Machinery Industry Association. Our AAA-rated trademarks and products reflect our supreme quality and reputation in Shanxi Province. Through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we advance innovation. Our intellectual property is fortified with 4 invention patents and 7 pending patents, alongside 52 utility model patents. Our substantial contributions to national standards and scientific research set benchmarks, earning acclaim in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's portfolio features a remarkable selection of belt conveyors, each meticulously engineered to fulfill diverse needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all receiving broad market acclaim across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and other regions. Our prestigious clientele comprises industry giants such as Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our core philosophy revolves around 'talent, quality, service, innovation, scale, and brand.' We steadfastly pursue specialization, refinement, and inventive excellence, aspiring to become the preeminent belt conveyor manufacturing center, celebrated for intelligence and scale. Our aim is to gain recognition as a national single champion enterprise. We uphold principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' implementing rigorous process and quality controls. This unwavering dedication has earned us our customers' trust, driving market growth and achieving a stellar 100% repeat purchase rate from satisfied customers who continually commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to talent cultivation and innovation advancement. Significant investments in acquiring and developing talent have established a strong growth platform, attracting the industry's brightest minds. Our structured, multi-generational talent hierarchy elegantly bridges the wisdom of seasoned veterans, the dynamism of mid-career experts, and the innovative zeal of emerging talent. Our partnerships with renowned universities, research institutions, and leading domestic enterprises have profoundly enhanced our R&D and innovation strength, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery, a distinguished leader in the industry! We thrive on revitalizing our product lineup with unwavering devotion to groundbreaking design and cutting-edge R&D. Our expert team seamlessly integrates existing technologies with novel advancements, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation that drives pioneering development and propels forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation. Experience the future with Xingsheng Machinery, where innovation meets excellence.
Industry Conveyor
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