Discover the epitome of innovative engineering with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Crafted to withstand the harshest conditions, this idler is anti-wear, corrosion-resistant, and boasts sealed, waterproof, and dustproof features, making it the ideal choice for rigorous environments such as coal mines. The anti-vibration design enhances operational smoothness and prolongs the idler's lifespan.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our distinguished company proudly operates an advanced TKAS idler production line, masterfully designed by the prestigious Tangshan Kaiyuan. This is complemented by three semi-automatic production lines from the same esteemed manufacturer. Furthermore, our capabilities are bolstered by two cutting-edge idler shaft material production lines from Fuzhou Sanxun, enabling us to expertly process a diverse range of idler diameters fromφ89 mm to φ219 mm and offering a remarkable length range from 190 mm to 2200 mm.Our steadfast commitment to excellence is mirrored in our choice of superior special steels for idlers, procured from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering pursuit of quality is showcased through our specialized steel pipe straightening process. This meticulous method slashes ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient has impressively decreased from 0.025 to 0.023, while radial runout has been significantly improved from 1.0 mm to a remarkable 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, surpassing the MT821 standard, the longevity of our idlers surpasses an extraordinary 45,000 hours, setting new standards of precision.
Our production line stands as a beacon of technological excellence, achieving complete automation in every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This streamlined operation encapsulates the zenith of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, adeptly performing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft, with the ability to achieve a minimum distance between two milled grooves of 190mm,while accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement, with welding craftsmanship that is both robust and enduring, ensuring no wear on the idler shell throughout its impressive service life of no less than 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with dual-layer seals. This sophisticated design ensures outstanding sealing capabilities, minimal rotational resistance, and extended longevity. We use top-tier bearings from illustrious brands like SKF for unparalleled performance.
3. The idlers' external dustproof features strictly adhere to the MT821 - 1999 regulations, and their waterproof performance also fully complies with these rigorous standards.
4. Each steel material undergoes exhaustive pre-treatment to reach the St2-1/2 level. Parts involving welded structures are manufactured with strict adherence to national welding standards, ensuring structural alignment with the most recent national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, accompanied by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Immerse yourself in the dynamic world of innovation and unmatched excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where the heart of creation beats in every product. With a fervent zeal for revolutionary design and top-tier research & development, our team of experts skillfully blends state-of-the-art technologies with groundbreaking advancements. We face technical challenges with unyielding determination, establishing a formidable foundation that propels us into a future of pioneering growth and dynamic progress.
Industry Conveyor
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