Discover unrivaled quality with our factory custom-made conveyor idlers, designed for maintenance-free operations. These state-of-the-art idlers boast anti-wear, anti-corrosion, and waterproof features, as well as dustproof, anti-vibration properties. Crafted from high-quality steel, they promise durability and high performance for your needs.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., takes pride in our elite TKAS idler production line, expertly engineered by the prestigious Tangshan Kaiyuan. In addition, we operate three sophisticated semi-automatic idler production lines from the same renowned manufacturer. Our capabilities are further enhanced with two advanced idler shaft material production lines from the illustrious Fuzhou Sanxun, allowing us to efficiently process a wide array of idlers with diameters ranging fromφ89 mm to φ219 mm, and a remarkable length spectrum that spans from 190 mm to 2200 mm.Our dedication to unparalleled excellence is reflected in our use of premium special steels for idlers, sourced from top-tier suppliers, including Xuzhou Guanghuan and the eminent Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our steadfast commitment to superior quality is demonstrated through rigorous steel pipe straightening. This precise process slashes the ovality and straightness errors of roller rings by 50% compared to the MT821 standard. We have impressively minimized the idler's simulated frictional resistance coefficient from 0.025 to 0.023, enhanced the radial runout from 1.0 mm to an exceptional 0.35 mm, and improved straightness post-straightening from 1.0 mm to a remarkable 0.20 mm. Adhering to axial load surpassing 15 KN as per MT821 standards, our idlers achieve a lifespan extended by one precision grade, surpassing an impressive 45,000 hours.
Our production line is a cutting-edge marvel, achieving seamless full automation in every phase of idler production: straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless operation epitomizes efficiency and groundbreaking innovation.
Our idler shaft processing capitalizes on state-of-the-art fully automated production lines, performing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,with the ability to process workpieces up to an impressive maximum length of 2200mm.
Technological prowess
1, Our idlers are ingeniously crafted for effortless replacement, featuring robust and enduring welding craftsmanship that ensures no wear on the idler shell throughout its exceptional standard service life, lasting no less than 45,000 hours.
2, Our idlers come equipped with specially designed bearings and stamped bearing housings with double-layer seals. This advanced design assures outstanding sealing, minimal rotational resistance, and prolonged longevity. For peak performance, we utilize elite bearings sourced from reputable imported brands, ensuring excellence.
3, The idlers' supreme dustproof capabilities conform thoroughly to the rigorous MT821-1999 regulations, while their waterproof performance equally complies with these stringent standards.
4, Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. For components involving welded structures, manufacturing is carried out in strict adherence to national welding standards, ensuring structural integrity and alignment with the latest national criteria.
5, The rotational resistance coefficient of the upper idlers is precisely calibrated to 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02, showcasing our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the dynamic and innovative world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' enterprise esteemed for its pioneering work in belt conveyors. With a remarkable registered capital of 260 million yuan, our operations span across a vast 650 mu, or approximately 433,333 square meters. Our state-of-the-art infrastructure includes 200,000 square meters of meticulously developed factory buildings, complemented by 13,200 square meters of dedicated spaces for offices, accommodation, and auxiliary facilities. Housing over 500 advanced belt conveyor processing units, our total assets amount to an impressive 800 million yuan. By seamlessly integrating cutting-edge design, research, and manufacturing capabilities, we specialize in crafting innovative and distinctive belt conveyor solutions, proudly yielding an outstanding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a pinnacle of technological prowess and innovation. As a national high-tech enterprise, we are honored to be a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our prestigious accolades include recognition as the Enterprise Technology Center of Shanxi Province and the distinguished Provincial Common Technology Development and Design Service Platform for Belt Conveyors. With commendations from the China Heavy Machinery Industry Association, our steadfast commitment to contracts and stellar reputation are evident. Our trademarks and products are synonymous with excellence in Shanxi Province, underscored by our AAA-level quality and repute. The doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our dedication to pioneering advancements. Our innovation is fortified by 4 invention patents and 7 newly filed ones, alongside 52 utility model patents. Our contributions extend to national standards and scientific research, establishing benchmarks through provincial and local standards, adorned with esteemed accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is a diverse spectrum of belt conveyors, each expertly crafted to cater to a variety of needs. Our premier line of products includes the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These exceptional products have forged a robust presence in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our distinguished clientele encompasses industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy embodies a strategic focus on 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and innovative excellence is driven by our aspiration to become the leading hub for belt conveyor manufacturing, distinguished by unmatched intelligence and scale. Our vision is to ascend as the national single champion enterprise. Upholding principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we rigorously enforce process and quality controls. This steadfast dedication has garnered us the unwavering trust of our patrons, fostering market expansion and guaranteeing a 100% repeat purchase rate among loyal customers, who consistently commend our unparalleled product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and championing innovation. Through substantial investment in talent acquisition and development, we have cultivated a vibrant growth platform that attracts industry leaders. Our comprehensive, multi-generational talent structure harmonizes the wisdom of senior experts, the dynamism of middle-aged professionals, and the creativity of young minds. Collaborations with renowned universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation prowess, propelling us to the cutting edge of technological advancements.
With an unwavering commitment to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently redefined its product lineup. Driven by a passion for groundbreaking design and cutting-edge R&D, we seamlessly integrate advanced technology to transform existing offerings. Overcoming a myriad of technical challenges, our company has laid a solid groundwork that propels our pioneering development forward, ensuring we remain at the forefront of the industry.
Industry Conveyor
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