Discover the epitome of excellence with our High Quality Factory Custom-made Conveyor Idler, engineered for maintenance-free operation. This superior product is crafted with anti-wear, anti-corrosion technology and boasts a sealed, waterproof, and dustproof design that ensures durability. Experience unparalleled anti-vibration performance with high-grade steel construction, making it the ultimate solution for your industrial transport needs.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take immense pride in our state-of-the-art production capabilities. Our premier TKAS idler production line, expertly constructed by the esteemed Tangshan Kaiyuan, is just the beginning. We are further empowered by three semi-automatic idler production lines from the same prestigious manufacturer. Our operations are enhanced by two advanced idler shaft material production lines developed by the illustrious Fuzhou Sanxun, equipping us with the prowess to manufacture a diverse array of idlers in diameters ranging fromφ89 mm to φ219 mm, and extending to an impressive length spectrum, from 190 mm to 2200 mm. This expansive range allows us to cater to a wide variety of industrial applications with precision and reliability.Our unwavering commitment to quality is evident in our selection of high-caliber special steels for idler production. We proudly source these materials from renowned suppliers like Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO), ensuring the highest standards of excellence with every product.
Our dedication to superior craftsmanship is exemplified through our specialized straightening process for steel pipes, which significantly reduces ovality and straightness errors of roller rings by an astonishing 50% compared to the MT821 standard. The simulated frictional resistance coefficient of our idlers has been remarkably improved, decreased from 0.025 to 0.023. With radial runout reduced from 1.0 mm to a remarkable 0.35 mm, and post-straightening straightness enhanced to an extraordinary 0.20 mm, our idlers excel in performance. Designed to endure an axial load exceeding 15 KN, in line with the MT821 standard, our idlers boast an extended lifespan of over 45,000 hours, surpassing one precision grade.
Our production line is a testament to technological ingenuity, achieving full automation across every phase of the idler manufacturing process. From straightening and pipe cutting to boring, stamping, welding, and assembly, our operations exemplify seamless efficiency and cutting-edge innovation.
Our advanced idler shaft processing is facilitated through fully automated lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves. The precision is remarkable, allowing for distances between milled grooves as small as 190mm,and accommodating workpieces with dimensions reaching up to a substantial 2200mm,
Technological level
1, Our idlers are ingeniously crafted for effortless replacement, featuring robust welding craftsmanship that guarantees no wear on the idler shell throughout its standard service life, ensuring an impressive duration of no less than 45,000 hours.
2, Enhanced for longevity, our idlers incorporate specialized bearings and stamped bearing housings with double-layer seals, offering exceptional sealing efficiency and minimal rotational resistance. We utilize top-tier bearings from reputable international brands to deliver optimal performance and longevity.
3, The idlers feature external dustproof capabilities that adhere rigorously to MT821 - 1999 regulations, ensuring superior dust protection. Their waterproof performance is equally robust, aligning with these stringent standards.
4, Every component undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in full compliance with national welding standards, guaranteeing structural excellence and conformity with the latest national criteria.
5, Demonstrating our commitment to engineering excellence, the rotational resistance coefficient of the upper idlers is finely tuned to 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' in the field of belt conveyors. With an impressive registered capital of 260 million yuan, we proudly occupy an expansive 650 mu, translating to about 433,333 square meters. Our cutting-edge infrastructure includes 200,000 square meters of modern factory spaces alongside 13,200 square meters of offices and essential facilities. Housing over 500 advanced belt conveyor processing units, our total assets are a remarkable 800 million yuan. As pioneers in design, research, and manufacturing, we specialize in crafting unique belt conveyors, achieving a stellar annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological brilliance and innovation. As a recognized national high-tech enterprise and an exemplar of intelligent manufacturing in Shanxi Province, we hold prestigious titles such as the Enterprise Technology Center of Shanxi Province. Our accolades extend to the Provincial Common Technology Development and Design Service Platform for Belt Conveyors, underscored by commendations from the China Heavy Machinery Industry Association. Our products proudly bear the AAA-level quality and reputation mark of Shanxi. Our innovation is fortified by 4 invention patents and 7 pending applications, complemented by 52 utility model patents. Our role in the creation of national standards and contributions to scientific research have earned us esteemed recognition both provincially and locally.
3. Main Products and Customers
At the epicenter of Xingsheng Company's product line lies a diverse portfolio of belt conveyors, each crafted to address a variety of industrial needs. Our premier offerings, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, resonate with markets in Shanxi, Shaanxi, Inner Mongolia, and beyond. Our esteemed clientele list boasts industry titans such as Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, and many more, testifying to our products' excellence and reliability.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is a testament to our commitment to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our quest for specialization and cutting-edge innovation, aspiring to lead as an intelligent, large-scale belt conveyor manufacturing powerhouse. Our vision of becoming a national single champion enterprise is propelled by principles of 'innovation by all employees,' 'quality first,' and 'unconditional service.' Through stringent process and quality controls, we have garnered our users' trust, fostering market growth and a remarkable 100% repeat purchase rate, with loyal customers consistently praising our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to developing talent and driving innovation. Through strategic investments in talent acquisition and development, we've established a solid foundation that attracts top industry professionals. Our dynamic multi-generational talent structure blends the experience of seasoned experts with the enthusiasm of younger innovators. Collaborations with prestigious universities, research institutions, and leading enterprises have significantly enhanced our R&D capabilities, positioning us at the cutting edge of technological progress.
Fueled by an unwavering dedication to innovation and a rich tradition of unparalleled excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is continuously rejuvenating its product lineup. Our passionate engagement in pioneering design and cutting-edge R&D for new products is seamlessly complemented by our transformative upgrades to existing technologies. By triumphantly overcoming numerous technical challenges, we have laid down a formidable groundwork that propels our pioneering development and industry leadership into the future.
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