Discover the epitome of state-of-the-art engineering with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This marvel of industrial design is crafted to be effortlessly anti-wear, corrosion-resistant, and sealed for utmost protection. Waterproof and dustproof, this idler is the ideal solution for the harshest of environments, including coal mines. With an ingenious anti-vibration design, it promises smooth, reliable operation and unparalleled longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our illustrious company proudly showcases an advanced TKAS idler production line, ingeniously designed by the reputable Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same prestigious maker. We further bolster our capabilities with two cutting-edge idler shaft material production lines from Fuzhou Sanxun, granting us proficiency in processing a diverse array of idler diameters.φ89 mm to φ219 mm and presenting a remarkable length spectrum from 190 mm to 2200 mm.Our relentless commitment to superiority is echoed in our choice of premium special steels for idlers, sourced from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our dedication to exceptional quality shines through in our bespoke steel pipe straightening process. With precision that slashes ovality and straightness errors of roller rings by 50% over MT821 standards, the idler's frictional resistance coefficient has impressively dropped from 0.025 to 0.023. Radial runout has been refined from 1.0 mm to a mere 0.35 mm, while post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. Boasting an axial capacity exceeding 15 KN as per MT821 standards, our idlers achieve a superior precision grade, surpassing an extraordinary lifespan of 45,000 hours.
Our unrivaled production facility showcases technological mastery, achieving complete automation at every phase, from straightening and pipe cutting to boring, stamping, welding, and assembly. This flawless operation epitomizes the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing harnesses top-tier fully automated production lines, executing operations with impeccable accuracy, including servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Astonishingly, the groove distance can be as minimal as 190mm,with the capability to skillfully manage workpieces up to an impressive length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for seamless replacement, with welding craftsmanship that is robust and enduring, ensuring no idler shell wear throughout its phenomenal service life, which is no less than 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with dual-layer seals. This sophisticated architecture ensures exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from iconic brands like SKF for unparalleled performance.
3. The idlers' external dustproof capabilities adhere strictly to the MT821 - 1999 standards, and their waterproof performance also complies fully with these stringent criteria.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured with strict adherence to national welding standards, ensuring structural alignment with the latest national criteria.
5. The upper idlers' rotational resistance coefficient is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant,' renowned as a distinguished leader in the world of belt conveyors. With a robust registered capital of 260 million yuan, our expansive presence covers a monumental area of 650 mu, equating to approximately 433,333 square meters. Within this extensive territory, we have meticulously constructed 200,000 square meters of state-of-the-art factory buildings, supplemented by 13,200 square meters dedicated to offices, accommodations, and essential facilities. Our infrastructure is powered by more than 500 cutting-edge sets of belt conveyor processing equipment, bolstering our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This unwavering commitment has propelled us to achieve an extraordinary annual sales revenue of 500 million yuan, cementing our position as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our prestigious accolades include the esteemed Enterprise Technology Center of Shanxi Province and the distinguished Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products epitomize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment, Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to meet a variety of needs. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all acclaimed across markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Welcome to the world of innovation and unparalleled excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where every product embodies a spirit of relentless creativity and a dedication to groundbreaking design. Our team of experts masterfully combines existing technologies with pioneering advancements, confronting technical challenges head-on. This approach builds a robust foundation that propels our pioneering development forward, ensuring continuous progress and sustained innovation.
Industry Conveyor
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