Step into a realm where innovation meets resilience with our Industrial Belt Conveyor Stainless Steel Idler, custom-tailored for your operational needs. Designed to thrive in the harshest of environments, this idler boasts unparalleled wear and corrosion resistance. Its fully sealed construction keeps water and dust at bay, making it perfect for demanding locations such as coal mines. The anti-vibration technology guarantees a smooth operation and extends its life, setting a new standard for longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., cutting-edge technology is at the heart of what we do. We operate a world-class TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three sophisticated semi-automatic production lines from the same esteemed manufacturer, ensuring precision and efficiency. Moreover, we boast two advanced idler shaft material production lines from Fuzhou Sanxun, adeptly catering to a diverse array of idler diameters.φ89 mm to φ219 mm, accommodating an impressive length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected in our choice of premium special steels for idlers. We partner with esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) for stainless steel pipes, ensuring quality and unparalleled performance.
Our pursuit of unmatched quality is evident in our custom steel pipe straightening process, which significantly reduces ovality and straightness variances of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is astoundingly lowered from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness leaps from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, aligning with the MT821 standard, our idlers achieve a superior precision grade, boasting a service life beyond an extraordinary 45,000 hours.
Our production line is an epitome of technological sophistication, achieving seamless automation across every stage - from straightening, pipe cutting, boring, stamping, welding, to assembly. This streamlined process represents the pinnacle of efficiency and cutting-edge innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, executing meticulous operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves can be as minute as 190mm,capable of accommodating workpieces up to a substantial length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, with robust welding techniques ensuring the idler shell remains unworn throughout its impressive lifespan, which extends to no less than 45,000 hours of continuous performance.
2. Featuring specialized bearings and stamped bearing housings equipped with double-layer seals, our idlers guarantee surpassing sealing, reduced rotational resistance, and increased longevity. We employ top-of-the-line bearings from prestigious brands such as NSK to deliver unmatched performance.
3. The external dustproof capabilities of our idlers are rigorously aligned with the MT821 - 1999 regulations, offering extraordinary waterproof performance that fully meets these rigorous standards.
4. Every piece of steel undergoes comprehensive pre-treatment to achieve the St2-1/2 level. Components involving welded structures are crafted in strict adherence to national welding standards, ensuring structural compliance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, showcasing our commitment to outstanding engineering and performance.
ApplicationUnlock the potential of efficiency with our Industrial Belt Conveyor Stainless Steel Idler, expertly crafted for a vast array of industries. Its robust design and customizable color options ensure seamless integration into any production setting, enhancing your operational capabilities with unmatched elegance and durability.
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to fostering talent and pushing the boundaries of innovation. With strategic investments in talent acquisition and development, we have built a formidable platform for growth that magnetizes the top-tier talent in the industry. Our meticulously structured, multi-generational talent framework harmoniously merges the seasoned wisdom of industry veterans, the dynamic energy of mid-career professionals, and the inventive flair of young emerging talents. Our strategic partnerships with prestigious universities, leading research institutions, and prominent domestic enterprises have significantly enhanced our R&D and innovation prowess, firmly establishing us at the forefront of technological advancement.
Immerse yourself in the innovative and excellent ethos of Xingsheng Machinery, a revered entity renowned for rejuvenating its product portfolio through an unyielding commitment to revolutionary design and state-of-the-art R&D. Our expert team adeptly integrates existing technologies with groundbreaking innovations, fearlessly confronting technical challenges. This bold approach lays a steadfast foundation, catalyzing pioneering development and propelling continuous progress. We ensure that each product we create epitomizes the zenith of industry innovation.
Industrial Conveyor
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