Step into the future of conveyor technology with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to endure the harshest environments while delivering unmatched performance. Engineered with cutting-edge anti-wear and corrosion resistance, it is expertly sealed against water and dust, making it a powerhouse in demanding locations like coal mines. Its innovative anti-vibration construction guarantees flawless functionality and an extended service life, setting a revolutionary standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is at the forefront of innovation with our premium TKAS idler production line, a masterpiece by the esteemed Tangshan Kaiyuan. Bolstered by three semi-automatic lines from this renowned brand, we ensure unparalleled precision and efficiency. Further enhancing our capabilities, two advanced idler shaft material production lines by Fuzhou Sanxun enable us to expertly manage a vast range of idler diameters fromφ89 mm to φ219 mm, offering a remarkable length range from 190 mm to 2200 mm.Our unwavering dedication to superior quality is reflected in our choice of high-grade special steels for idlers. We procure these exceptional materials from trustworthy suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring peerless quality and performance.
Our relentless pursuit of excellence is exemplified by our specialized steel pipe straightening process, dramatically reducing ovality and straightness deviations of roller rings by an astounding 50% compared to the MT821 standard. The idler's frictional resistance coefficient is impressively minimized from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a spectacular 0.35 mm. Post-straightening straightness is refined from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, surpassing MT821 standards, our idlers achieve a superior precision grade with a service life extending beyond an extraordinary 45,000 hours.
Our production line is the epitome of technological brilliance, achieving full automation through every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process embodies the pinnacle of efficiency and innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, flawlessly executing operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The precise distance between two milled grooves can be as minute as 190mm,capable of handling workpieces up to a vast length of 2200mm.
Technological level
1. Our idlers are innovatively designed for effortless replacement, with advanced welding techniques ensuring the idler shell remains wear-free throughout its impressive lifespan, extending to no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers guarantee excellent sealing, minimal rotational resistance, and prolonged durability. We utilize premier bearings from illustrious brands like NSK for exceptional performance.
3. The external dustproof prowess of our idlers rigorously complies with the MT821 - 1999 regulations, delivering superior waterproof performance that meets these rigorous standards.
4. All steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are crafted in strict adherence to national welding standards, ensuring structural conformity with the latest national guidelines.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the majestic world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., celebrated as a national 'Little Giant' and a vanguard in the belt conveyor sector. Our illustrious enterprise stands with a remarkable registered capital of 260 million yuan, sprawling across a colossal 650 mu, equivalent to approximately 433,333 square meters. Within this expansive domain, 200,000 square meters are dedicated to cutting-edge factory buildings, alongside 13,200 square meters of premium space for offices, living quarters, and vital facilities. Our operations are fueled by a formidable arsenal of over 500 high-tech belt conveyor processing equipment, culminating in a formidable total asset base of 800 million yuan. By artfully harmonizing groundbreaking design, advanced research, and top-tier manufacturing, we bring forth pioneering belt conveyors that redefine industry standards. This fervent dedication has propelled us to achieve an extraordinary annual sales revenue of 500 million yuan, securing our stature as industry pacesetters.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. illuminates the path to innovation and technological excellence. As a national high-tech enterprise, we epitomize the pinnacle of intelligent manufacturing in Shanxi Province. Our prestigious accolades include the esteemed Enterprise Technology Center of Shanxi Province and the lauded Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are lauded by the China Heavy Machinery Industry Association for our unwavering dedication to contracts and our impeccable reputation. Our trademarks and products embody distinction, achieving an AAA-level of quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our ingenuity is safeguarded by 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our pivotal contributions to national standards and scientific research have fostered benchmarks with provincial and local standards, earning esteemed recognition across Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company delivers a remarkable suite of belt conveyors, each meticulously engineered to meet diverse demands. Our standout offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, which have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' Our relentless pursuit of specialization, precision, and inventive brilliance aims to position us as the premier hub for belt conveyor manufacturing, distinguished by its exceptional intelligence and scale. Our vision is to achieve national single champion enterprise status. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our patrons, enabling market growth and ensuring a 100% repeat purchase rate from loyal customers, who consistently extol the quality of our products.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and fostering innovation. Through substantial investments in talent acquisition and development, we have forged a robust growth platform that attracts top-tier industry talent. Our structured, multi-generational talent pool seamlessly integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the innovative spirit of emerging young talents. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our exceptional team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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