Embark on a journey to the pinnacle of industrial innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This engineering marvel is expertly crafted to thrive even in the harshest environments, such as coal mines. With its outstanding anti-wear and corrosion-resistant features, this idler is fully sealed to ward off water and dust, making it the quintessential choice for challenging conditions. Its sophisticated anti-vibration design assures smooth operation and a significantly extended lifespan, establishing new standards for durability and excellence.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to operate a sophisticated TKAS idler production line, masterminded by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines, also from this eminent manufacturer, guaranteeing impeccable precision and efficiency. Our capabilities are further expanded with two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to adeptly manage a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, providing an extraordinary length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected in our choice of superior-grade special steels for idlers. We source these materials from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and exceptional performance.
Our relentless pursuit of superior quality is evident in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness deviations of roller rings by an outstanding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient impressively drops from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an impressive 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. With an axial load surpassing 15 KN, according to the MT821 standard, our idlers achieve an elevated precision grade with a service life that exceeds an exceptional 45,000 hours.
Our production line stands as a testament to technological superiority, achieving full automation across every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process epitomizes the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, executing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The gap between two milled grooves can be as minimal as 190mm,efficiently managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding techniques ensuring the idler shell experiences no wear during its remarkable service life, which extends to an impressive 45,000 hours or more.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and extended longevity. We employ top-tier bearings from esteemed brands such as NSK to guarantee unparalleled performance.
3. The external dustproof capabilities of our idlers are rigorously aligned with the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these rigorous standards.
4. Each steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict adherence to national welding standards, assuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Step into the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a revered national 'Little Giant' and a luminary in belt conveyor production. With a formidable registered capital of 260 million yuan, our operations expand over a colossal area of 650 mu, equivalent to an impressive 433,333 square meters. This vast expanse is home to 200,000 square meters of cutting-edge factory buildings and an additional 13,200 square meters dedicated to offices, accommodations, and essential amenities. Our powerhouse is fueled by an assembly of over 500 sophisticated belt conveyor processing machines, contributing to our substantial total assets of 800 million yuan. Through the seamless fusion of visionary design, groundbreaking research, and exceptional manufacturing, we offer revolutionary belt conveyors, resulting in an extraordinary annual sales turnover of 500 million yuan, establishing us as pioneers in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological innovation and excellence. As a nationally celebrated high-tech enterprise, we are a paradigm of intelligent manufacturing in Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high accolades from the China Heavy Machinery Industry Association, known for our unyielding commitment to contracts and impeccable reputation. Our trademarks and products are synonymous with excellence, proudly boasting an AAA-level quality and reputation in Shanxi Province. We propel advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive spirit is safeguarded by 4 invention patents and 7 newly filed ones, along with 52 utility model patents. Our contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning us prestigious recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers a stellar catalogue of belt conveyors, meticulously designed to meet diverse demands. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have earned widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy revolves around 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is deeply committed to fostering talent and driving innovation. Through significant investments in talent acquisition and development, we have created a robust growth platform that attracts top industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative energy of emerging young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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