Experience the forefront of industrial innovation with our meticulously crafted Custom-made Maintenance-free Steel Belt Conveyor Idler. Engineered to thrive under arduous conditions, this idler is equipped with extraordinary anti-wear and corrosion-resistant capabilities, meticulously sealed to repel water and dust. Ideal for challenging environments like coal mines, its anti-vibration design ensures flawless performance and longevity, establishing an unparalleled standard in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to host an avant-garde TKAS idler production line, expertly crafted by the esteemed Tangshan Kaiyuan. Complemented by three semi-automatic lines from the same prestigious manufacturer, our operations are synonymous with precision and efficiency. Furthermore, our facility includes two cutting-edge idler shaft material production lines from Fuzhou Sanxun, enabling the expert handling of a comprehensive range of idler diameters, fromφ89 mm to φ219 mm, and offering a remarkable length range from 190 mm to 2200 mm.Our unwavering dedication to superiority is highlighted by our carefully chosen high-grade special steels for idlers. These premium materials are sourced from trusted suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and exceptional performance.
Our quest for outstanding quality is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness variances of roller rings by an impressive 50% compared to MT821 standards. The idler’s frictional resistance coefficient is impressively decreased from 0.025 to 0.023. Radial runout is optimized from 1.0 mm to a precise 0.35 mm, while post-straightening straightness is enhanced from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN per MT821 standards, our idlers achieve an elevated precision grade, boasting a service life beyond an extraordinary 45,000 hours.
Our production line is a testament to technological sophistication, achieving complete automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes peak efficiency and groundbreaking innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The gap between two milled grooves can be as minimal as 190mm,while adeptly handling workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are expertly engineered for effortless replacement, employing robust welding techniques that ensure the idler shell remains unworn throughout its remarkable service life of no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings featuring double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and extended longevity. We use premium bearings from esteemed brands like NSK to ensure unmatched performance.
3. Our idlers' external dustproof capabilities rigorously adhere to the MT821 - 1999 regulations, ensuring exceptional waterproof performance that fully complies with these stringent standards.
4. All steel materials undergo comprehensive pre-treatment to meet the St2-1/2 level. Welded structure components are manufactured in strict accordance with national welding standards, ensuring structural alignment with the latest national benchmarks.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, demonstrating our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a shining example of excellence and innovation in the belt conveyor industry. As a national 'Little Giant,' our company stands tall with a registered capital of 260 million yuan, encompassing an expansive area of 650 mu, or roughly 433,333 square meters. Within this vast domain, we have developed 200,000 square meters of cutting-edge factory spaces, along with 13,200 square meters dedicated to offices, living quarters, and essential amenities. Our facility is equipped with over 500 state-of-the-art belt conveyor processing machines, contributing to our impressive total assets valued at 800 million yuan. We seamlessly merge visionary design, pioneering research, and top-tier manufacturing to create belt conveyors that are both innovative and unmatched. This dedication has resulted in an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. embodies innovation and technological excellence. Recognized as a national high-tech enterprise, we set the standard for intelligent manufacturing in Shanxi Province. Our accolades include the esteemed Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been highly praised by the China Heavy Machinery Industry Association, known for our unwavering adherence to contracts and outstanding reputation. Our trademarks and products are synonymous with excellence, achieving AAA-level quality and reputation in Shanxi Province. We nurture advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents and 7 pending applications, alongside 52 utility model patents. Through significant contributions to national standards and scientific research, we have established benchmarks with provincial and local standards, earning distinguished recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
At Xingsheng Company, our core offerings are an impressive array of belt conveyors, each masterfully engineered to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy revolves around a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, precision, and creative excellence, with the goal of emerging as the premier belt conveyor manufacturing center, distinguished by superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the deep trust of our users, promoting market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is devoted to nurturing talent and fostering innovation. With substantial investments in talent acquisition and development, we have created a thriving growth platform that attracts top-tier industry talent. Our well-structured, multi-generational talent pool seamlessly integrates the wisdom of experienced experts, the energy of mid-career professionals, and the groundbreaking spirit of emerging young talent. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancements.
Embrace the spirit of innovation and excellence with Xingsheng Machinery, a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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