Embark on a journey to cutting-edge technology with our bespoke Maintenance-free Steel Belt Conveyor Idler. Engineered to perform under the most demanding conditions, this idler boasts exceptional anti-wear and corrosion-resistant capabilities. Fully sealed against water and dust, it's the quintessential choice for harsh environments like coal mines. Its anti-vibration design ensures smooth operations and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is at the forefront of innovation with a sophisticated TKAS idler production line, expertly crafted by the esteemed Tangshan Kaiyuan. Alongside, three semi-automatic production lines by the same renowned manufacturer ensure meticulous precision and efficiency. Adding to our capabilities, two advanced idler shaft material production lines from Fuzhou Sanxun empower us to adeptly accommodate a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, extending an exceptional length range from 190 mm to 2200 mm.Our unwavering commitment to excellence is reflected in our selection of premium-grade special steels for idlers. We procure these elite materials from trusted suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our relentless pursuit of exceptional quality is evident in our proprietary steel pipe straightening process, which substantially reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is significantly minimized from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an astounding 0.35 mm. Post-straightening straightness leaps from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, in line with the MT821 standard, our idlers achieve a heightened precision grade, with a service life surpassing a remarkable 45,000 hours.
Our production line epitomizes technological excellence, achieving comprehensive automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process embodies the pinnacle of efficiency and innovation.
Our idler shaft processing capitalizes on state-of-the-art fully automated production lines, executing operations with precision, such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The gap between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, with advanced welding techniques ensuring the idler shell remains unworn throughout its remarkable service life, extending beyond 45,000 hours.
2. Featuring specialized bearings and precision-stamped bearing housings with double-layer seals, our idlers promise remarkable sealing, minimal rotational resistance, and enhanced longevity. We employ superior bearings from world-renowned brands, including NSK to ensure unmatched performance.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, guaranteeing superior waterproof performance that fully aligns with these rigorous standards.
4. Every steel material undergoes stringent pre-treatment to attain the St2-1/2 level. Components involving welded structures are produced in strict conformance with national welding standards, ensuring structural compliance with the most recent national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and an esteemed pioneer in the belt conveyor industry. This iconic enterprise commands a registered capital of 260 million yuan and spans an expansive area of 650 mu—approximately 433,333 square meters. Within this vast expanse, we have developed 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our robust infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our impressive total assets of 800 million yuan. By seamlessly integrating visionary design, groundbreaking research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This dedication has resulted in an astounding annual sales revenue of 500 million yuan, establishing us as leaders in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological innovation and excellence. Celebrated as a national high-tech enterprise, we are exemplary in intelligent manufacturing within Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been highly commended by the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products epitomize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's stellar offerings feature an impressive lineup of belt conveyors, meticulously designed to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets covering Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy revolves around a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are committed to the pursuit of specialization, refinement, and innovative excellence, with a vision to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our goal is to achieve recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering commitment has garnered us the trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and championing innovation. Through meaningful investments in talent acquisition and development, we have crafted a formidable growth platform that magnetically attracts the finest industry talent. Our well-structured, multi-generational talent hierarchy harmoniously combines the wisdom of seasoned experts, the dynamic energy of mid-career professionals, and the inventive spirit of emerging young talents. Our strategic partnerships with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, placing us at the forefront of technological advancement.
Step into a world of innovation and excellence with Xingsheng Machinery, an eminent company that excels in rejuvenating its product offerings with an unyielding commitment to groundbreaking designs and state-of-the-art R&D. Our expert team skillfully fuses existing technologies with recent advancements, confronting technical challenges with determination. This bold strategy lays a solid foundation for pioneering development and forward momentum, guaranteeing that every product we create resides at the pinnacle of industry innovation.
Industry Conveyor
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