Introducing our premium, factory-customized Maintenance-free Idler, boasting unrivaled features: anti-wear, anti-corrosion, sealed, waterproof, dustproof, anti-vibration, and crafted from superior-quality steel. Designed to elevate conveyor performance, this idler is your solution for enduring efficiency.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly operates a state-of-the-art TKAS idler production line engineered by the illustrious Tangshan Kaiyuan. This is complemented by three additional semi-automatic idler production lines, ensuring precision and quality. Moreover, our capabilities are further enhanced with two advanced idler shaft material production lines developed by the renowned Fuzhou Sanxun, allowing us to seamlessly process idlers with diameters spanningφ89 mm-φ219mm and an outstanding length range stretching from 190mm - 2200mm. We proudly utilize special high-quality steels for our idlers, sourced from the distinguished Xuzhou Guanghuan and the reputed Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring peak performance and reliability.
Our unwavering commitment to quality manifests in our specialized steel pipe straightening process. This meticulous approach halves the ovality and straightness errors of roller rings compared to the MT821 standard. Remarkably, the idler's simulated frictional resistance has been reduced from 0.025 to 0.023; radial runout has improved from 1.0 mm to an impressive 0.35 mm; and post-straightening straightness is enhanced from 1.0 mm to a superior 0.20 mm. Withstanding an axial load exceeding 15 KN as per the MT821 standard, our idlers boast an upgraded lifespan, surpassing 45,000 hours.
Our production line is a beacon of technological prowess, showcasing a fully automated process for idler production. From straightening to pipe cutting, boring, stamping, welding, and assembly, every step is executed with precision and efficiency, reflecting our mastery of innovation.
In our idler shaft processing, we employ cutting-edge fully automatic production lines. These lines execute precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations. Notably, the distance between two milled grooves can be as minimal as 190mm, with the capability to handle workpieces up to an impressive maximum length of 2200mm
Technological level
1, Our idlers are ingeniously designed for seamless replacement, with robust welding craftsmanship ensuring the idler shell remains unscathed throughout its impressive standard service life of no less than 45,000 hours.
2, Equipped with specialized bearings and stamped bearing housings featuring dual-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and extended durability. We invest in top-tier bearings from esteemed imported brands to guarantee optimal performance.
3, The idlers' external dustproof capabilities are meticulously compliant with MT821 - 1999 regulations, while their waterproof performance equally adheres to these stringent standards.
4, Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts with welded structures are meticulously crafted in alignment with national welding standards, ensuring they meet the latest national criteria with precision.
5, The rotational resistance coefficient of our upper idlers is a precise 0.022 or below, with lower idlers maintaining an even lesser coefficient, not exceeding 0.02, underscoring our commitment to unparalleled engineering excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a beacon of innovation and a distinguished 'Little Giant' in the belt conveyor industry. With a commanding registered capital of 260 million yuan and sprawling over an impressive 650 mu (433,333 square meters), our facilities feature 200,000 square meters of advanced factory buildings and 13,200 square meters dedicated to offices and auxiliary spaces. Housing over 500 state-of-the-art belt conveyor processing units, our assets total a remarkable 800 million yuan. We combine cutting-edge design, research, and manufacturing to deliver innovative and unique belt conveyors, generating an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a paragon of excellence and technological innovation. As a recognized national high-tech enterprise and a flagship demonstration entity for intelligent manufacturing in Shanxi Province, we have achieved numerous accolades. These include the prestigious Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Honored by the China Heavy Machinery Industry Association, we are celebrated for our unwavering commitment to contracts and our stellar reputation. Our trademarks represent quality and distinction in Shanxi Province, highlighted by our AAA-level quality and reputation. With a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, our dedication to innovation is further evidenced through 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. We have set benchmarks with national standards and scientific research, earning prestigious recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At Xingsheng Company, we present a diverse array of belt conveyors, each crafted with precision to meet varied requirements. Our leading products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These outstanding products have captured markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
Rooted in a profound philosophy, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. commits to 'talent, quality, service, innovation, scale, and brand.' We aspire to become the leading belt conveyor manufacturing center, renowned for intelligence and scale, striving to be a national single champion enterprise. Our unwavering tenets, 'innovation by all employees,' 'quality first,' and 'unconditional service,' drive rigorous process and quality control. This dedication has earned the unyielding trust of our users, enabling market growth and a 100% repeat purchase rate, with customers consistently praising our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is devoted to cultivating talent and fostering groundbreaking innovation. Through continuous investment in talent development, we have constructed a dynamic growth platform that attracts industry leaders. Our multi-generational talent framework blends the experience of seasoned experts, the energy of middle-aged professionals, and the creativity of youthful innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation prowess, propelling us to the forefront of technological advancements.
With an unwavering commitment to innovation and a legacy of excellence, Xingsheng Machinery continually revitalizes its product portfolio. We passionately engage in pioneering design and advanced R&D of new products while seamlessly enhancing existing technologies. By overcoming numerous technical challenges, the company has established a robust foundation that propels its pioneering development forward.
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