Unveil the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to excel in the most demanding environments. This idler is an epitome of superior anti-wear and corrosion resistance, fully encapsulated to deflect water and dust, making it the perfect choice for challenging terrains like coal mines. Its anti-vibration design ensures smooth operation and a prolonged lifespan, setting a new gold standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. boasts a cutting-edge TKAS idler production line, meticulously crafted by the illustrious Tangshan Kaiyuan. This exceptional line is supported by three semi-automatic production lines from this revered manufacturer, ensuring precision and efficiency. Furthermore, we feature two advanced idler shaft material production lines from Fuzhou Sanxun, expertly managing a wide array of idler diameters fromφ89 mm to φ219 mm, delivering an outstanding length range from 190 mm to 2200 mm.Our unwavering commitment to excellence shines through our use of high-grade special steels for idlers. We acquire these premium materials from trusted suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our pursuit of supreme quality is realized through our specialized steel pipe straightening process, dramatically reducing ovality and straightness variation of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a heightened precision grade with a service life surpassing a remarkable 45,000 hours.
Our production line stands as a symbol of technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the summit of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, performing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of handling workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are expertly designed for effortless replacement, with robust welding techniques that ensure the idler shell remains unscathed throughout its remarkable service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and enduring longevity. We employ top-of-the-line bearings from esteemed brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers meticulously comply with the MT821 - 1999 regulations, ensuring superior waterproof performance that fully adheres to these rigorous standards.
4. Each steel material is subjected to rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' renowned as a trailblazer in the belt conveyor industry. Our formidable enterprise is fortified by an impressive registered capital of 260 million yuan and extends across an expansive 650 mu, equivalent to an astounding 433,333 square meters. Within this vast expanse, we have constructed 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters of offices, accommodation, and essential amenities. Empowered by over 500 state-of-the-art belt conveyor processing equipment sets, we boast remarkable total assets of 800 million yuan. By harmoniously blending visionary design, groundbreaking research, and exceptional manufacturing, we offer innovative and unrivaled belt conveyors. This dedication has propelled us to an extraordinary annual sales revenue of 500 million yuan, solidifying our stature as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological excellence. Celebrated as a national high-tech enterprise, we lead as a paragon of intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Acknowledged by the China Heavy Machinery Industry Association, we are lauded for our steadfast dedication to contracts and our distinguished reputation. Our trademarks and products are synonymous with excellence, achieving an AAA-level quality and reputation in Shanxi Province. We nurture advancement through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is safeguarded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers a portfolio of meticulously designed belt conveyors tailored to meet diverse requirements. Our esteemed flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele, encompassing industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, reflects our commitment to excellence.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and inventive excellence propels us toward becoming the premier belt conveyor manufacturing hub, acclaimed for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By steadfastly upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering dedication has garnered immense trust from our users, driving market expansion and ensuring a 100% repeat purchase rate among our loyal customers, who consistently celebrate our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to fostering talent and advancing innovation. Through significant investments in talent acquisition and development, we have established a robust growth platform that attracts the brightest industry minds. Our structured, multi-generational talent echelon elegantly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of emerging young talent. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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