Introducing our Custom-made Maintenance-free Anti-wear Corrosion-resistant Sealed Waterproof and Dustproof Anti-vibration High Quality Steel Belt Conveyor Idler, perfectly engineered for the demanding environment of coal mines. This superior conveyor idler combines robust durability with innovative design to deliver unmatched performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to own an unparalleled TKAS idler production line, skillfully developed by the esteemed Tangshan Kaiyuan. This is complemented by three additional semi-automatic lines from the same illustrious manufacturer. Our advanced capabilities are further enhanced by two state-of-the-art idler shaft material production lines from the renowned Fuzhou Sanxun, enabling us to craft an extensive array of idlers with precision.Our production efficiency accommodates idler diameters ranging from φ89 mm to φ219mm, and our versatile technology allows for length customization, spanning an impressive range from 190mm to 2200mm.We source our idler materials from top-tier suppliers, including Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO), ensuring the highest quality special steels for exceptional durability and performance.
Our relentless pursuit of quality involves specialized pipe straightening processes, reducing ovality and straightness errors of roller rings by an extraordinary 50% beyond the MT821 standard. With frictional resistance reduced from 0.025 to 0.023, radial runout improved from 1.0 mm to a remarkable 0.35 mm, and post-straightening straightness enhanced from 1.0 mm to an outstanding 0.20 mm, our idlers, which endure an axial load exceeding 15 KN, promise an elevated lifespan exceeding 45,000 hours.
The automation of our idler production line is a testament to cutting-edge technological advancements, ensuring precision and efficiency in each phase of production, from straightening through to assembly, exemplifying our commitment to excellence and innovation.
With advanced fully automatic processing lines, our idler shaft manufacturing achieves unparalleled precision, offering servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling, all executed flawlessly.The precision engineering allows for a minimal groove distance of 190mm, while our capabilities extend to processing workpieces up to a maximum length of 2200mm, demonstrating our capacity for handling substantial dimensions with finesse.
The technology level
1, Our idlers are ingeniously crafted for effortless replacement, with robust welding that promises no wear on the idler shell throughout its impressive service life, lasting at least 45,000 hours.
2, With specialized bearings and stamped bearing housings featuring double-layer seals, our idlers guarantee exceptional sealing, reduced rotational resistance, and extended longevity. We utilize premium bearings from leading brands like SKF to ensure top-tier performance.
3, Our idlers' dustproof capabilities are meticulously engineered to comply with MT821 - 1999 standards, ensuring exceptional waterproof performance that meets these stringent criteria.
4, Every piece of steel undergoes rigorous pre-treatment achieving a St2-1/2 level. Welded structures strictly adhere to national welding standards, ensuring seamless structural conformity per the latest national guidelines.
5, The rotational resistance coefficient of our upper idlers is precisely calibrated at 0.022 or below, with lower idlers even more optimized, not exceeding 0.02, underscoring our dedication to superior engineering and high performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise acclaimed for our expertise in belt conveyors. With a formidable registered capital of 260 million yuan, our expansive domain covers 650 mu, translating to an impressive 433,333 square meters. Within this vast space, we have expertly crafted 200,000 square meters of cutting-edge factory buildings. Our premises further encompass 13,200 square meters for offices, accommodation, and auxiliary facilities. Housing over 500 advanced belt conveyor processing equipment, our total assets reach a remarkable 800 million yuan. Pioneer in design, research, and manufacturing, we specialize in innovative belt conveyors that generate an astounding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological innovation and excellence. Celebrated as a national high-tech enterprise, we proudly represent the intelligent manufacturing sector of Shanxi Province. Our accolades include the prestigious Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, our steadfast commitment to contracts and exceptional reputation is widely recognized. Our trademarks and products are distinguished as the hallmark of excellence in Shanxi Province, bearing the AAA-level quality and reputation. Our strategic partnership with Taiyuan University of Science and Technology's Shanxi Key Laboratory of Intelligent Logistics Equipment signifies our commitment to advancement. Our innovation footprint is safeguarded with 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our contributions to national standards and scientific endeavors have set benchmarks with provincial and local standards, achieving esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the forefront of Xingsheng Company's offerings is a diverse spectrum of belt conveyors, each designed with precision to address various needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These exemplary products have secured their standing in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our elite clientele comprises industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others, who trust in our quality and innovation.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is anchored in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our dedication to specialization, refinement, and innovative excellence, aiming to be the foremost belt conveyor manufacturing hub, renowned for superior intelligence and scale. Our ambition is to emerge as a national single champion enterprise. We champion the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' implementing rigorous process and quality controls. This steadfast commitment has earned us the deep trust of our clientele, enabling market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who consistently commend our exceptional product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is steadfast in cultivating talent and fostering innovation. Through continuous investment in talent acquisition and development, we have established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent echelon integrates the wisdom of senior experts, the dynamism of middle-aged professionals, and the creativity of youthful minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the vanguard of technological advancements.
With an unwavering dedication to innovation and a long-standing legacy of excellence, Xingsheng Machinery has ceaselessly invigorated its array of products. The company is passionately engaged in pioneering designs and cutting-edge research & development of new products, while expertly refining existing technologies. By overcoming countless technical challenges, Xingsheng Machinery has created a strong foundation, driving its avant-garde development to unprecedented heights.
Industry Conveyor
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