Premium Factory-Customized Maintenance-Free Conveyor Idler: Engineered to excel in anti-wear, anti-corrosion, and anti-vibration performance, our idler is sealed to be waterproof and dustproof. Crafted from high-quality steel, it promises unmatched durability and reliability for your industrial belt conveyor systems.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases a top-tier TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This is further complemented by three additional semi-automatic idler production lines from the same prestigious manufacturer. Adding to our prowess, we boast two cutting-edge idler shaft material production lines, developed by the illustrious Fuzhou Sanxun. Together, these lines empower us with the robust capability to process a diverse range of idlers, accommodating diameters that vary seamlessly fromφ89 mm-φ219mm, and offering an impressive length range that spans from 190mm - 2200mm.Our unwavering dedication to excellence is further underscored by our selection of high-quality special steels for our idlers, meticulously sourced from prestigious suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our commitment to superior quality is steadfast, as we perform specialized straightening of steel pipes. This meticulous process remarkably reduces the ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. Our idler's simulated frictional resistance coefficient has been impressively reduced from 0.025 to 0.023; radial runout has been significantly improved from 1.0 mm to an exceptional 0.35 mm; and the straightness post-straightening is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as stipulated by the MT821 standard, the lifespan of our idlers is elevated by one precision grade, exceeding an impressive 45,000 hours.
The production line stands as a marvel of technological advancement, embodying full automation in every step of the idler production process. From straightening and pipe cutting to boring, stamping, welding, and assembly, this seamless operation epitomizes efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automatic production lines, capable of executing precise operations, including servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm,with the capacity to process workpieces up to a substantial maximum length of 2200mm.
Technological level:1. Our idlers are ingeniously designed for easy replacement, and the welding craftsmanship is robust and enduring. This ensures that there is no wear on the idler shell throughout its admirable standard service life, which impressively lasts no less than 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings with double-layer seals. This sophisticated design ensures exceptional sealing, minimal rotational resistance, and extended longevity.
We utilize elite bearings sourced from reputable imported brands, guaranteeing optimal performance at every turn. 3. The idlers' external dustproof capabilities adhere strictly to the MT821 - 1999 regulations, while their waterproof performance meets these rigorous standards perfectly.
4. Every steel material undergoes thorough pre-treatment to achieve the St2-1/2 level. For parts involving welded structures, they are manufactured in strict adherence to national welding standards, aligning flawlessly with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is finely tuned to a precise 0.022 or below. Meanwhile, the lower idlers maintain an even lower coefficient, not exceeding 0.02, demonstrating our unwavering commitment to superior engineering and performance.
6. Application:
Industries of the product:Company Introduction:
1. Company Scale:
Step into the extraordinary realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a pioneering 'Little Giant' enterprise revered in the dynamic world of belt conveyors. With a commanding registered capital of 260 million yuan, our expansive domain spans 650 mu, translating to approximately 433,333 square meters. Within this vast territory, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings and dedicated 13,200 square meters to offices, accommodations, and auxiliary facilities. Housing over 500 state-of-the-art belt conveyor processing equipment sets, our total assets proudly peak at 800 million yuan. Seamlessly blending cutting-edge design, research, and manufacturing, we excel in creating innovative and unparalleled belt conveyors, achieving an astounding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a paragon of technological prowess and exceptional competence. Celebrated as a national high-tech enterprise, we proudly stand as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our prestigious honors include the Enterprise Technology Center of Shanxi Province and the illustrious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Esteemed by the China Heavy Machinery Industry Association, we are lauded for our steadfast contract adherence and sterling reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, embodying our AAA-level quality and repute. Our commitment to innovation is epitomized by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our groundbreaking innovations are safeguarded by 4 invention patents, complemented by 7 newly filed patents and fortified by 52 utility model patents. Our contributions set benchmarks in national standards and scientific endeavors, with provincial and local standards earning distinguished recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
Central to Xingsheng Company's innovative portfolio is a diverse range of belt conveyors, each meticulously engineered to cater to a variety of demands. Our flagship offerings include the acclaimed DTL general fixed series, the versatile DSJ telescopic series, and the innovative DTC large inclination series. These remarkable products have carved a niche in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy resonates with a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We remain unwavering in our quest for specialization, refinement, and innovative excellence, with aspirations of emerging as a preeminent belt conveyor manufacturing powerhouse, distinguished by unparalleled intelligence and scale. Our vision is to ascend as a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast dedication has garnered us the unwavering trust of our clientele, fueling market expansion and ensuring an impressive 100% repeat purchase rate among loyal customers, who consistently acclaim our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and spurring innovation. By steadfastly investing in talent acquisition and growth, we've built a formidable platform that attracts industry trailblazers. Our well-structured, multi-generational talent hierarchy integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the creativity of emerging talents. Collaborations with esteemed universities, research institutions, and premier domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the leading edge of technological innovation.
With unwavering dedication to innovation and a tradition steeped in excellence, Xingsheng Machinery continually revitalizes its product portfolio. The firm engages passionately in both groundbreaking design and advanced R&D of new products, alongside seamlessly transforming existing technologies. Surmounting a myriad of technical challenges, Xingsheng Machinery has laid a solid foundation that propels its pioneering development into new frontiers.
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