Experience the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, tailored for peak performance in the most demanding environments. Engineered with outstanding anti-wear and corrosion-resistant features, this fully sealed idler is designed to defy water and dust infiltration, making it the quintessential choice for challenging venues like coal mines. Its anti-vibration architecture promotes smooth and continuous operation while significantly extending the lifespan, establishing a new standard for enduring reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to boast a cutting-edge TKAS idler production line, skillfully crafted by the eminent Tangshan Kaiyuan. This sophisticated setup is further enhanced by three semi-automatic production lines from the same renowned manufacturer, ensuring unparalleled precision and operational efficiency. Complementing these are two advanced idler shaft material production lines from Fuzhou Sanxun, expertly managing a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, offering a remarkable length spectrum from 190 mm to 2200 mm.Exemplifying our unwavering dedication to superior quality, we select only high-grade special steels for our idlers. Our materials are sourced from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring our products deliver unparalleled performance and quality.
Our relentless pursuit of quality perfection is evident in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness irregularities of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is significantly lowered from 0.025 to an impressive 0.023, while radial runout is optimized from 1.0 mm to an incredible 0.35 mm. Post-straightening, the straightness is improved from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, per the MT821 standard, our idlers achieve a superior precision grade with a service life exceeding an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process represents the epitome of efficiency and technological innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, executing precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for effortless replacement, featuring robust welding techniques to ensure that the idler shell remains untouched by wear throughout its impressive operational life, extending no less than 45,000 hours.
2. Featuring precision-engineered bearings and stamped bearing housings with dual-layer seals, our idlers guarantee outstanding sealing capacity, minimal rotational resistance, and extended longevity. We utilize premium bearings from esteemed brands like NSK to deliver unparalleled performance.
3. Our idlers' dustproof capabilities are rigorously engineered to conform with MT821 - 1999 regulations, ensuring superior waterproof performance that adheres to these exacting standards.
4. Every steel component undergoes intensive pre-treatment to attain the St2-1/2 level. Parts that involve welded structures are manufactured with strict adherence to national welding standards, ensuring structural alignment with the most current national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or below, while the lower idlers exhibit an even more remarkable coefficient, not exceeding 0.02, reflecting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our remarkable establishment is empowered by a registered capital of 260 million yuan and spans an awe-inspiring area of 650 mu, equating to approximately 433,333 square meters of ingenuity and excellence. Within this expansive territory, we've meticulously constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is fortified with over 500 advanced sets of belt conveyor processing equipment, contributing to our exceptional total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing prowess, we deliver innovative and unparalleled belt conveyors, a commitment that has fueled an extraordinary annual sales revenue of 500 million yuan, positioning us as undisputed industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we set the benchmark for intelligent manufacturing in Shanxi Province. Our prestigious accolades encompass the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors, embodying our leadership. Our steadfast commitment to contracts and stellar reputation have been highly commended by the China Heavy Machinery Industry Association. Our trademarks and products epitomize excellence, achieving an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is fortified by 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company presents an exceptional lineup of expertly crafted belt conveyors, tailored to meet diverse requirements. Our flagship offerings include the highly acclaimed DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These products have captured wide acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy lies in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our dedication to specialization, refinement, and inventive excellence, aspiring to be the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By upholding principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has earned us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our superior product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological advancement and progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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