Introducing our superior Custom-made Maintenance-free Anti-wear Corrosion-resistant Sealed Waterproof and Dustproof Anti-vibration High Quality Steel Belt Conveyor Idler, designed specifically for the demanding needs of the coal mining industry. Built to the highest standards, this idler ensures unparalleled durability and performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take immense pride in our state-of-the-art TKAS idler production line, meticulously crafted by the prestigious Tangshan Kaiyuan. Complementing this is our trio of semi-automatic idler production lines, also from Tangshan Kaiyuan, underscoring our commitment to precision and quality. Adding to our powerhouse capabilities are two sophisticated idler shaft material production lines, developed by the illustrious Fuzhou Sanxun, allowing us to skillfully process a comprehensive array of idlers with diameters spanning fromφ89 mm-φ219mm to an impressive length range, reaching from 190mm - 2200mm. Our unwavering dedication to excellence shines through in our choice of premium special steels for idlers, sourced from acclaimed suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes. This ensures that each idler we produce is of unmatched quality and reliability.
Our relentless pursuit of superior quality is evident in our specialized straightening process for steel pipes, which astoundingly reduces ovality and straightness errors of roller rings by a remarkable 50% compared to the MT821 standard. This precision engineering results in a reduced simulated frictional resistance coefficient, now improved from 0.025 to 0.023, while radial runout is enhanced from 1.0 mm to an outstanding 0.35 mm. Post-straightening, the straightness is further refined from 1.0 mm to an exceptional 0.20 mm. With an axial load capability exceeding 15 KN, as per the MT821 standard, our idlers boast an extended lifespan exceeding 45,000 hours, surpassing the demands of precision grade standards.
Our production line stands as a beacon of technological innovation, achieving full automation across every phase of the idler production process. From straightening to pipe cutting, boring, stamping, welding, and assembly, every step is seamlessly integrated, epitomizing efficiency and cutting-edge advancement.
Our idler shaft processing is backed by revolutionary fully automatic production lines, delivering precision in operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, and center hole drilling. This advanced system can notch grooves with minimal spacing of just 190mm, while also accommodating workpieces reaching a substantial maximum length of 2200mm
technological level
1, Our ingeniously designed idlers facilitate hassle-free replacement, and the robust welding craftsmanship ensures that the idler shell remains unworn throughout its impressive service life of over 45,000 hours.
2, Our idlers are equipped with meticulously crafted specialized bearings and stamped bearing housings featuring dual-layer seals, guaranteeing exceptional sealing efficiency, minimized rotational resistance, and prolonged durability. By incorporating top-tier bearings from esteemed brands like SKF, we ensure peak performance and reliability.
3, Our idlers possess exemplary external dustproof capabilities, precisely conforming to the stringent MT821 - 1999 regulations, while their superior waterproof performance also meets these rigorous standards.
4, Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Furthermore, components involving welded structures are manufactured in strict accordance with national welding standards, ensuring perfect structural alignment with the most recent national criteria.
5, The rotational resistance coefficient of our upper idlers stands at a precise 0.022 or below, with the lower idlers maintaining an even more impressive coefficient not exceeding 0.02. This attests to our unwavering dedication to superior engineering and performance excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' enterprise setting benchmarks in the innovative domain of belt conveyors. Our company is powered by a formidable registered capital of 260 million yuan. Encompassing a vast 650 mu, which translates to an impressive 433,333 square meters, we have skillfully developed 200,000 square meters of cutting-edge factory premises. Additionally, our space includes 13,200 square meters devoted to offices, accommodation, and auxiliary amenities, ensuring a comprehensive environment conducive to innovation and efficiency. Housing over 500 high-tech sets of belt conveyor processing equipment, our total assets ascend to an awe-inspiring 800 million yuan. By seamlessly integrating pioneering design, research, and manufacturing processes, we lead in crafting novel and unique belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a shining beacon of innovation and excellence in the world of machinery. As a prominent national high-tech enterprise, we are recognized as a model of intelligent manufacturing within Shanxi Province. Our achievements are adorned with prestigious accolades such as the Enterprise Technology Center of Shanxi Province and the coveted Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Celebrated by the China Heavy Machinery Industry Association, our reputation for honoring contracts and maintaining exemplary standards is well-established. Our trademarks and products are synonymous with excellence in Shanxi Province, earning us an AAA-level distinction for quality and reputation. A doctoral workstation at the esteemed Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology underscores our commitment to progress. Our innovation portfolio boasts 4 granted invention patents, complemented by 7 newly applied ones, and is further enriched with 52 utility model patents. Our pivotal contributions to national standards and scientific research have set new benchmarks, underscored by eminent recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's product suite lies a remarkable array of belt conveyors, each meticulously engineered to cater to a spectrum of demands. Our flagship lineup features the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These exceptional conveyors have garnered widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, Inner Mongolia Hengdong Energy Group, and several others, illustrating our widespread trust and reliability.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We steadfastly pursue specialization, refinement, and innovative excellence, striving to become the leading belt conveyor manufacturing hub, distinguished by advanced intelligence and scale. Our vision is to attain the status of a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality controls. This unrelenting dedication has earned us the unwavering trust and loyalty of our customers, facilitating market expansion and ensuring a 100% repeat purchase rate among our devoted patrons, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and fostering a culture of innovation. Through continuous investment in talent acquisition and development, we have constructed a dynamic growth platform that attracts the industry's finest minds. Our structured, multi-generational talent pipeline blends the wisdom of experienced experts, the vitality of seasoned professionals, and the creativity of youthful innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and a rich tradition of excellence, Xingsheng Machinery persistently rejuvenates its product lineup. The company ardently delves into revolutionary design and cutting-edge research and development, adeptly updating existing technologies. By conquering numerous technical hurdles, Xingsheng Machinery has laid down a solid bedrock that fuels its journey of groundbreaking advancement.
Industry Conveyor
){kind=link}