Immerse yourself in the heights of innovation with Yuanping Xingsheng Machinery's Custom-made Maintenance-free Steel Belt Conveyor Idler. Crafted for excellence, this idler is meticulously engineered to withstand the harshest conditions, boasting features like anti-wear capabilities, corrosion resistance, and being sealed against water and dust. Ideally suited for demanding environments such as coal mines, its anti-vibration design ensures seamless operation and prolonged durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd., renowned for its industry-leading operations, proudly features a state-of-the-art TKAS idler production line, masterfully designed by the distinguished Tangshan Kaiyuan. Complementing this are three additional semi-automatic production lines from the same esteemed manufacturer. Furthermore, our operations are enhanced by two advanced idler shaft material production lines from Fuzhou Sanxun, granting us the capability to seamlessly process an extensive range of idler diameters fromφ89 mm to φ219 mm. Our offerings include an exceptional length range extending from 190 mm to 2200 mm.Our steadfast commitment to quality is evident in our selection of premium special steels for idlers, sourced from illustrious suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. This dedication ensures our idlers are of the utmost quality and reliability.
Our relentless pursuit of unparalleled quality is showcased through our specialized steel pipe straightening process. This meticulous technique significantly reduces ovality and straightness errors of roller rings by an impressive 50% compared to the MT821 standard. The frictional resistance coefficient of the idlers has been remarkably lowered from 0.025 to 0.023, while radial runout has been enhanced from 1.0 mm to a precise 0.35 mm. Post-straightening, the straightness is refined from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, as defined by the MT821 standard, the lifespan of our idlers is elevated, surpassing a remarkable 45,000 hours, ensuring a higher precision grade.
Our production line epitomizes technological superiority, achieving full automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless operation represents the peak of efficiency and cutting-edge innovation.
Our idler shaft processing is powered by cutting-edge fully automated production lines, proficiently performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm,with the capability to accommodate workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement, with welding craftsmanship that is robust and enduring, ensuring zero wear on the idler shell throughout its impressive service life of no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers ensure exceptional sealing, minimal rotational resistance, and extended longevity. We deploy premium bearings from renowned brands like SKF, delivering unrivaled performance.
3. The idlers' external dustproof capabilities are rigorously aligned with MT821 - 1999 regulations, while their waterproof performance equally meets these stringent standards, ensuring optimal functionality in challenging conditions.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are produced in strict adherence to national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, accompanied by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery, a trailblazer in revitalizing its product lineup with a fervent passion for revolutionary design and cutting-edge R&D. Our skilled team adeptly merges established technologies with groundbreaking advancements, boldly tackling technical challenges to build a resilient foundation that fuels pioneering development and propels us into the future.
Industry: Conveyor
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