Discover the zenith of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, designed for excellence. This idler is meticulously engineered to resist wear and withstand corrosion, all while being perfectly sealed, waterproof, and dustproof. Ideal for challenging environments like coal mines, its anti-vibration design ensures seamless operation and unmatched longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
As a leading entity, our company proudly boasts a state-of-the-art TKAS idler production line, expertly designed by the distinguished Tangshan Kaiyuan. This is further complemented by three semi-automatic production lines from the same esteemed manufacturer. Additionally, we operate two cutting-edge idler shaft material production lines from Fuzhou Sanxun, enabling us to process a versatile range of idler diameters fromφ89 mm to φ219 mm, offering an exceptional length range from 190 mm to 2200 mm, catering to diverse industrial needs.Our steadfast commitment to excellence is mirrored in our choice of premium special steels for idlers, sourced from renowned suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our relentless drive for superior quality is demonstrated through our specialized steel pipe straightening process. This meticulous technique notably reduces ovality and straightness errors of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is significantly improved from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN, as per the MT821 standard, the lifespan of our idlers is elevated to an extraordinary precision grade, exceeding a phenomenal 45,000 hours.
Our production line epitomizes technological brilliance, achieving full automation in every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation embodies the utmost in efficiency and innovation.
Our idler shaft processing capitalizes on state-of-the-art fully automated production lines, proficiently carrying out precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm, while we have the capacity to handle workpieces up to an impressive maximum length of 2200mm, showcasing our capability to meet extensive industrial demands.
Technological level
1. Our idlers are meticulously designed for effortless replacement, with welding craftsmanship that is robust and enduring. This ensures no wear on the idler shell throughout its exceptional service life, lasting no less than 45,000 hours.
2. Our idlers feature specialized bearings and stamped bearing housings with double-layer seals. This sophisticated design guarantees exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from esteemed brands such as SKF for unrivaled performance.
3. The idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, and their waterproof performance complies fully with these rigorous standards.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict conformity with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our unwavering dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the esteemed domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an acclaimed national 'Little Giant' and an eminent frontrunner in the realm of belt conveyors. This illustrious enterprise stands proud with a registered capital of 260 million yuan, sprawling majestically over 650 mu, equivalent to a vast 433,333 square meters. Within this expansive landscape, we have meticulously constructed 200,000 square meters of state-of-the-art factory facilities, complemented by 13,200 square meters for offices, living quarters, and essential amenities. Our advanced infrastructure is equipped with over 500 sophisticated belt conveyor processing machines, contributing to our impressive total assets of 800 million yuan. By expertly merging visionary design, groundbreaking research, and exceptional manufacturing, we create innovative and unmatched belt conveyors. This unwavering dedication results in an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological innovation and excellence. As a celebrated national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our prestigious honors encompass the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association for our unwavering contract commitment and stellar reputation, our trademarks and products are synonymous with excellence, achieving an AAA-level quality and reputation in Shanxi Province. We champion progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our pivotal contributions to national standards and scientific research have created benchmarks with provincial and local standards, earning distinguished recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's principal offerings feature an impressive array of belt conveyors, each masterfully engineered to meet diverse needs. Our signature products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed client roster boasts industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is anchored in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are committed to the pursuit of specialization, refinement, and innovative excellence, aspiring to become the leading belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to gain recognition as a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, propelling market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently committed to nurturing talent and fostering innovation. Through substantial investments in talent acquisition and development, we have built a robust growth platform that attracts the elite of industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with renowned universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; where every endeavor is driven by an unyielding passion for groundbreaking design and cutting-edge R&D. Our dedicated experts masterfully blend existing technologies with revolutionary advancements, resolutely confronting technical challenges to establish a solid foundation that propels visionary development and sustained forward momentum.
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