Step into a new era of technological brilliance with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Engineered to excel in the harshest environments, this idler boasts superior anti-wear and corrosion-resistant features. It's fully sealed to defy both water and dust, making it the perfect solution for demanding conditions like coal mines. Designed with anti-vibration capabilities, it guarantees seamless operations and an impressive lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly feature a cutting-edge TKAS idler production line, meticulously crafted by the esteemed Tangshan Kaiyuan. Accompanying this are three semi-automatic production lines from the same prestigious manufacturer, ensuring precision and unmatched efficiency. Further elevating our capabilities, we employ two advanced idler shaft material production lines from Fuzhou Sanxun, expertly handling a broad spectrum of idler diameters fromφ89 mm to φ219 mm, delivering an impressive length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected through our selection of premium special steels for idlers. We source these materials from trusted suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unmatched quality and performance.
Our commitment to supreme quality is embodied in our refined steel pipe straightening process, which significantly reduces ovality and straightness differences of roller rings by an astonishing 50% below the MT821 standard. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout improves from 1.0 mm to a remarkable 0.35 mm. Post-straightening straightness advances from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a superior precision grade with a service life exceeding an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving complete automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the pinnacle of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of managing workpieces up to a substantial length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for effortless replacement. With robust welding techniques, the idler shell remains untouched by wear throughout its impressive service life, which extends to no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers assure outstanding sealing, minimal rotational resistance, and extended longevity. We incorporate top-tier bearings from esteemed brands like NSK for unparalleled performance.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these exacting standards.
4. Every steel material undergoes meticulous pre-treatment to reach the St2-1/2 level. Parts involving welded structures are manufactured with unwavering adherence to national welding standards, assuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the distinguished realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and an eminent leader in belt conveyor innovation. Our illustrious enterprise is fortified with a registered capital of 260 million yuan and sprawls across a breathtaking expanse of 650 mu, equating to an impressive 433,333 square meters. This vast domain houses 200,000 square meters of cutting-edge factory facilities, along with 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our infrastructure is supported by over 500 state-of-the-art belt conveyor processing machines, culminating in remarkable total assets valued at 800 million yuan. Through the seamless integration of visionary design, trailblazing research, and exceptional manufacturing, we provide groundbreaking and unparalleled belt conveyors. This unwavering dedication has propelled us to achieve a stellar annual sales revenue of 500 million yuan, firmly establishing us as vanguards of the industry.
2. Achievements and Honors
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we shine as a beacon of technological excellence and innovation. As a nationally recognized high-tech enterprise, we exemplify intelligent manufacturing leadership in Shanxi Province. Our esteemed recognitions include the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our steadfast dedication to contract adherence and impeccable reputation has earned accolades from the China Heavy Machinery Industry Association. Our trademarks and products epitomize excellence, achieving an AAA-level quality and repute in Shanxi Province. We drive advancement through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our monumental contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition within Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings present a stunning array of expertly crafted belt conveyors tailored to meet diverse requirements. Our premier products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have received widespread acclaim across markets such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele comprises industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is founded on the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our quest for specialization, precision, and inventive excellence, aspiring to emerge as the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be acknowledged as a national single champion enterprise. By championing the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, facilitated market expansion, and ensured a 100% repeat purchase rate among loyal customers who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
At Xingsheng Machinery, we are fervently dedicated to nurturing talent and fostering innovation. Through significant investments in talent acquisition and development, we have cultivated a robust growth platform that attracts top-tier industry talent. Our well-structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of promising young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capacities, positioning us at the forefront of technological advancement.
Immerse yourself in the dynamic world of innovation and excellence with Xingsheng Machinery, a prestigious powerhouse dedicated to revolutionizing its product range through a steadfast commitment to visionary design and state-of-the-art R&D. Our expert team skillfully merges established technologies with groundbreaking advancements, fearlessly overcoming technical obstacles. This audacious mindset lays a formidable groundwork, fueling trailblazing progress and accelerating forward momentum, assuring that each product we create epitomizes the zenith of industry innovation.
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