Step into the future of industrial excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.'s impeccable Custom-made Maintenance-free Steel Belt Conveyor Idler. Engineered to thrive under the harshest environments, this idler is the epitome of robust innovation. Its anti-wear and corrosion-resistant qualities, combined with a fully sealed structure that repels both water and dust, make it the quintessential choice for demanding locales such as coal mines. Designed with anti-vibration technology, it assures uninterrupted operations and a dramatically extended lifespan, setting unprecedented standards for durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our cutting-edge TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This advanced line is augmented by three semi-automatic production lines, also courtesy of this esteemed manufacturer, ensuring precision and operational efficiency. Moreover, our infrastructure includes two top-tier idler shaft material production lines from Fuzhou Sanxun, allowing us to seamlessly manage a wide range of idler diameters, meticulously crafted to perfection.φ89 mm to φ219 mm, providing an outstanding length range from 190 mm to 2200 mm.Our unwavering dedication to superior quality is showcased in our choice of premium special steels for idlers. These materials are sourced from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unrivaled quality and performance.
Our relentless pursuit of superior quality is manifest in our refined steel pipe straightening process, which effectively reduces ovality and straightness variations of roller rings by a noteworthy 50% when compared to the MT821 standard. The simulated frictional resistance coefficient of the idler impressively decreases from 0.025 to 0.023, while radial runout is finely tuned from 1.0 mm to an extraordinary 0.35 mm. The post-straightening straightness remarkably improves from 1.0 mm to an exceptional 0.20 mm. With an axial load capability exceeding 15 KN as per the MT821 standard, our idlers achieve an unparalleled precision grade and boast a service life of over an extraordinary 45,000 hours.
Our production line represents a pinnacle of technological brilliance, achieving full automation across every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation, ensuring every product is crafted to perfection.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be minimized to a mere 190mm,capable of accommodating workpieces with a maximum length of 2200mm.
The level of technological sophistication we offer
1. Our idlers are masterfully engineered for effortless replacement, using advanced welding methods that ensure the idler shell remains unscathed throughout its phenomenal service life, extending no less than 45,000 hours.
2. Equipped with specialized bearings and precision-stamped bearing housings featuring double-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and prolonged longevity. We utilize premium bearings from world-renowned brands like NSK to guarantee unmatched performance.
3. Our idlers' dustproof capabilities are stringently aligned with the MT821 - 1999 regulations, ensuring exceptional waterproof performance that fully complies with these rigorous standards.
4. Every steel component undergoes thorough pre-treatment to reach the St2-1/2 level. Parts involving welded structures are manufactured in strict conformance with national welding standards, ensuring structural alignment with the latest national directives.
5. The rotational resistance coefficient of the upper idlers is precisely tuned to 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an illustrious 'Little Giant' on the national stage and a venerated leader in belt conveyor innovation. Our esteemed establishment, fortified by a registered capital of 260 million yuan, extends over a vast expanse of 650 mu, equating to approximately 433,333 square meters. Within this expansive domain, we have meticulously constructed 200,000 square meters of cutting-edge factory facilities, alongside 13,200 square meters dedicated to sophisticated offices, accommodation, and essential amenities. Our operations are bolstered by a formidable arsenal of over 500 advanced belt conveyor processing units, contributing to an impressive total asset base of 800 million yuan. By orchestrating a seamless blend of innovative design, groundbreaking research, and superior manufacturing prowess, we deliver belt conveyors that redefine industry standards. This unwavering dedication has propelled us to an extraordinary annual sales revenue of 500 million yuan, firmly establishing our prominence as industry trailblazers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and excellence in the realm of technology. Lauded as a national high-tech enterprise, we set the benchmark for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the illustrious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered esteemed commendations from the China Heavy Machinery Industry Association, noted for our unwavering contract compliance and stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation within Shanxi Province. Our commitment to advancement is further evidenced through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative capabilities are safeguarded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. By significantly contributing to national standards and scientific research, we have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an exceptional range of belt conveyors, each meticulously engineered to fulfill diverse requirements. Our flagship products include the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the dynamic DTC large inclination series, all of which have achieved widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industrial giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in an unwavering focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our quest for specialization, refinement, and inventive excellence, aspiring to emerge as the preeminent belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to secure recognition as a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This steadfast commitment has earned us the unwavering trust of our users, driving market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery passionately champions the art of talent cultivation and the relentless pursuit of innovation. By dedicating substantial resources to talent acquisition and development, we have forged a formidable growth platform that irresistibly attracts the industry's brightest minds. Our meticulously structured, multi-generational talent echelon flawlessly combines the deep-seated wisdom of seasoned experts with the dynamic energy of mid-career professionals and the inventive spirit of promising young innovators. Partnering with prestigious universities, cutting-edge research institutions, and leading domestic enterprises, we have significantly enhanced our R&D prowess and innovation capabilities, positioning us as trailblazers at the forefront of technological advancement.
Embrace the ethos of innovation and excellence with Xingsheng Machinery, a company distinguished for its relentless dedication to revitalizing its product lineup through groundbreaking design and state-of-the-art R&D. Our team of visionaries seamlessly merges established technologies with pioneering advancements, fearlessly confronting technical challenges. This robust approach lays a solid foundation for pioneering development, driving continuous momentum and ensuring that every product we craft embodies the pinnacle of industry innovation.
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