Experience the pinnacle of innovation with our Customizable Stainless Steel Idler for Industrial Belt Conveyor Operations. This exceptional idler is engineered to withstand the harshest conditions, boasting unrivaled anti-wear and corrosion-resistant features. Fully sealed to guard against water and dust, it is the quintessential choice for demanding environments like coal mines. Its anti-vibration design ensures flawless operations and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to operate an advanced TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. Complemented by three semi-automatic production lines from this esteemed manufacturer, we ensure unmatched precision and efficiency. Additionally, our facility includes two cutting-edge idler shaft material production lines from Fuzhou Sanxun, allowing us to proficiently cater to a wide array of idler diameters ranging fromφ89 mm to φ219 mm, providing an exceptional length spectrum from 190 mm to 2200 mm.Our unwavering dedication to quality shines through our curated selection of premium special steels for idlers. We procure these top-tier materials from trusted suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our quest for superior quality is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness variations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an astounding 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an excellent 0.20 mm. With an axial load exceeding 15 KN as per the MT821 standard, our idlers achieve a heightened precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process embodies the zenith of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, performing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Ingeniously designed, our idlers are crafted for effortless replacement, with robust welding techniques ensuring the idler shell remains unworn throughout its remarkable service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver superior sealing, minimal rotational resistance, and prolonged lifespan. We incorporate top-tier bearings from prestigious brands like NSK to ensure unmatched performance.
3. The external dustproof capabilities of our idlers stringently comply with MT821 - 1999 regulations, offering exceptional waterproof performance that fully aligns with these rigorous standards.
4. Each steel material undergoes exhaustive pre-treatment to attain the St2-1/2 level. Parts involving welded structures are manufactured in strict conformity with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is meticulously controlled at 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. With a registered capital of 260 million yuan, our colossal domain spans 650 mu, which is approximately 433,333 square meters. Within this expansive landscape, we have constructed 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodations, and essential amenities. Our infrastructure is fortified by over 500 state-of-the-art belt conveyor processing units, bolstering our total assets to a remarkable 800 million yuan. By masterfully blending visionary design, trailblazing research, and superior manufacturing, we produce innovative and unmatched belt conveyors, leading to an impressive annual sales revenue of 500 million yuan, solidifying our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of technological innovation and superior excellence. Heralded as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our prestigious awards include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high accolades from the China Heavy Machinery Industry Association, acknowledged for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, holding an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive genius is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our vital contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company showcases a remarkable portfolio of belt conveyors, each meticulously engineered to meet diverse needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are relentless in our pursuit of specialization, refinement, and inventive excellence, with the aspiration to become the leading belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be celebrated as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce strict process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, facilitating market growth and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
Audited Supplier 
){kind=link}