Step into the realm of advanced engineering with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This exceptional idler is meticulously crafted to endure the rigors of harsh environments such as coal mines, thanks to its anti-wear, corrosion-resistant, sealed, waterproof, and dustproof features. Its anti-vibration design ensures seamless operation and extends its longevity, delivering unparalleled reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are immensely proud of our state-of-the-art TKAS idler production line, an innovation from the esteemed Tangshan Kaiyuan. This cutting-edge system is further enhanced by three semi-automatic production lines, also crafted by the same renowned industry leader. In addition, we boast two advanced idler shaft material production lines from Fuzhou Sanxun, equipping us with the capability to process a wide range of idler diameters fromφ89 mm to φ219 mm and offering a remarkable length range from 190 mm to 2200 mm.Our commitment to excellence is unyielding, as evidenced by our choice of premium special steels for our idlers, sourced from distinguished suppliers including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our pursuit of top-tier quality is reflected in our specialized steel pipe straightening process, which notably reduces ovality and straightness errors of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is significantly lowered from 0.025 to 0.023, while radial runout is enhanced from 1.0 mm to an outstanding 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load surpassing 15 KN, in accordance with the MT821 standard, our idlers' lifespan is elevated to a superior precision grade, exceeding an extraordinary 45,000 hours.
Our production line epitomizes technological excellence, achieving full automation at every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration showcases the pinnacle of efficiency and innovation.
Our idler shaft processing utilizes cutting-edge fully automated production lines, expertly performing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm,with the capability to handle workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that is both robust and enduring. This ensures no wear on the idler shell throughout its extraordinary service life, which spans no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and extended longevity. We utilize premier bearings from renowned brands like SKF to ensure unrivaled performance.
3. The idlers' external dustproof capabilities are in strict compliance with the MT821 - 1999 regulations, and their waterproof performance meets these demanding standards in full.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts requiring welded structures are fabricated in strict adherence to national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, underscoring our unwavering dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the world of excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a pioneering leader in the realm of belt conveyors. With a formidable registered capital of 260 million yuan and an expansive domain of 650 mu or approximately 433,333 square meters, our establishment is a testament to grandeur and capability. Spread across this vast expanse are 200,000 square meters of cutting-edge factory buildings, alongside 13,200 square meters allocated for offices, accommodations, and vital facilities. Equipped with over 500 state-of-the-art belt conveyor processing units, our infrastructure underscores total assets of 800 million yuan. Our visionary design, avant-garde research, and top-tier manufacturing coalesce to create extraordinary belt conveyors that set industry benchmarks. The outcome is a remarkable annual sales revenue of 500 million yuan, firmly establishing us as leaders in our field.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a distinguished emblem of innovation and technological marvel. As a national high-tech enterprise, we personify intelligent manufacturing excellence in Shanxi Province. Our distinguished honors include the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our steadfast commitment to excellence has earned us high praise from the China Heavy Machinery Industry Association, enhancing our reputation as a contract-abiding and greatly trusted enterprise. Our AAA-level quality and reputation in Shanxi Province are reflected in our prestigious trademarks and products. We foster innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment in collaboration with Taiyuan University of Science and Technology. Our inventive edge is protected by 4 invention patents, 7 new applications, and 52 utility model patents. Our significant role in national standards and scientific research has led to benchmarks with provincial and local standards, securing eminent recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings are a stellar collection of belt conveyors, meticulously crafted to meet diverse requirements. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have earned acclaim across markets like Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our quest for specialization, refinement, and inventive excellence, aiming to be the foremost belt conveyor manufacturing hub known for superior intelligence and scale. We aspire to be recognized as a national single champion enterprise. By adhering to principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce strict process and quality control measures. This unwavering commitment has earned us the trust of our users, fostering market expansion and ensuring a 100% repeat purchase rate among loyal customers who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is deeply dedicated to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we've established a dynamic growth platform that attracts the brightest minds in the industry. Our structured, multi-generational talent echelon harmoniously blends the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative spirit of emerging young talents. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly augmented our R&D and innovation capabilities, positioning us at the forefront of technological advancements.
Ignite your business's innovative journey with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a leader in transforming the landscape of industrial machinery. We are committed to excellence, consistently renewing our product portfolio with a fervor for cutting-edge design and breakthrough research and development. Our team of seasoned experts excels at seamlessly merging traditional technologies with the latest innovations, effectively overcoming technical hurdles to lay down a robust base that propels unprecedented growth and advancement.
Industry Conveyor
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