Experience the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, engineered to thrive in the harshest environments. This idler is infused with advanced anti-wear and corrosion-resistant features and is thoroughly sealed to withstand water and dust, making it the quintessential choice for demanding industries such as coal mining. Its anti-vibration construction guarantees smooth performance and an extended lifespan, setting a new standard in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in our cutting-edge TKAS idler production line, meticulously crafted by the esteemed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same renowned manufacturer, ensuring unrivaled precision and efficiency. Additionally, our facility boasts two sophisticated idler shaft material production lines sourced from Fuzhou Sanxun, expertly accommodating a wide array of idler diameters ranging fromφ89 mm to φ219 mm, providing an exceptional length spectrum from 190 mm to 2200 mm.Our unwavering dedication to quality is demonstrated through our use of premium special steels for idlers. These materials are procured from prestigious suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our commitment to superior quality is exemplified in our specialized steel pipe straightening process, which significantly reduces ovality and straightness variations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is notably minimized from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an impressive 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per MT821 standards, our idlers achieve a heightened precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a symbol of technological superiority, achieving complete automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation epitomizes the pinnacle of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with resilient welding techniques that ensure the idler shell remains wear-free throughout its remarkable service life, extending no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers promise exceptional sealing, minimal rotational resistance, and prolonged durability. We employ top-of-the-line bearings from distinguished brands like NSK for unmatched performance.
3. Our idlers' external dustproof capabilities are rigorously aligned with the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these stringent standards.
4. Each steel material is subjected to meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are produced in strict compliance with national welding standards, guaranteeing structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a recognized 'Little Giant' and a pioneering force in the belt conveyor industry. Our impressive venue boasts a registered capital of 260 million yuan, extending over a vast expanse of 650 mu, which is about 433,333 square meters. Within this expansive area, we have established 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters of space for our offices, accommodations, and necessary facilities. Our advanced infrastructure includes over 500 sophisticated belt conveyor processing equipment sets, contributing to our outstanding total assets of 800 million yuan. By seamlessly merging visionary design, innovative research, and superior manufacturing, we deliver groundbreaking and peerless belt conveyors. This dedication results in an impressive annual sales revenue of 500 million yuan, affirming our leadership in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological innovation and excellence. As a distinguished national high-tech enterprise, we are a prime example of intelligent manufacturing in Shanxi Province. Our prestigious recognitions include the Enterprise Technology Center of Shanxi Province and the influential Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been highly commended by the China Heavy Machinery Industry Association for our unwavering dedication to contracts and our excellent reputation. Our trademarks and products stand for excellence, with an AAA-level quality and reputation rating in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's primary offerings include an impressive array of belt conveyors, each meticulously designed to meet diverse needs. Our standout products feature the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy underscores a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We remain steadfast in our pursuit of specialization, refinement, and inventive excellence, aspiring to be the premier belt conveyor manufacturing hub distinguished by superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is dedicated to nurturing talent and driving innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts top-notch industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly strengthened our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Step into a world where innovation and excellence converge at Yuanping Xingsheng Machinery Manufacturing Co., Ltd. Our company stands as a beacon of distinction, committed to revitalizing its product lineup with an unwavering dedication to groundbreaking design and pioneering R&D. Our expert team harmoniously blends existing technologies with innovative advances, fearlessly overcoming technical challenges. This resilient approach creates a solid foundation for pioneering development and propels forward momentum, ensuring each product we deliver represents the zenith of industry innovation.
Industry Conveyor
){kind=link}