Unleash the ultimate in engineering excellence with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Meticulously designed for peak performance, this idler boasts features that include anti-wear and corrosion-resistant properties, as well as being expertly sealed to offer outstanding waterproof and dustproof capabilities. It's the ideal solution for high-stakes environments such as coal mines, with an anti-vibration design that ensures seamless operation and boasts unparalleled durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company is at the forefront of innovation, with our sophisticated TKAS idler production line, masterfully engineered by the revered Tangshan Kaiyuan. This state-of-the-art production capability is augmented by three semi-automatic production lines from the same illustrious manufacturer. Furthermore, our production prowess is enhanced by two advanced idler shaft material production lines from Fuzhou Sanxun, enabling us to adeptly handle an extensive range of idler diameters fromφ89 mm to φ219 mm, with an exceptional length range spanning from 190 mm to 2200 mm.Our unwavering commitment to unparalleled quality is evident in our meticulous selection of premium special steels for idlers, sourced from illustrious suppliers such as Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our dedication to achieving unmatched quality is showcased in our advanced steel pipe straightening process. This precise technique significantly reduces ovality and straightness discrepancies of roller rings by an impressive 50% relative to the MT821 standard. We have reduced the idler's simulated frictional resistance coefficient from 0.025 to an impressive 0.023, while radial runout has been dramatically improved from 1.0 mm to an outstanding 0.35 mm. Post-straightening straightness is honed from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, well beyond the MT821 standard, the lifespan of our idlers is elevated to an extraordinary precision grade, surpassing an incredible 45,000 hours.
Our production line represents the pinnacle of technological achievement, attaining complete automation at every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless operation epitomizes the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing utilizes cutting-edge fully automated production lines, expertly executing precise operations including servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling of flat grooves on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm,with the capability to adeptly manage workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for seamless replacement, with welding craftsmanship that is both robust and enduring, ensuring no wear on the idler shell throughout its extraordinary service life, which extends no less than 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings featuring double-layer seals. This sophisticated design guarantees exceptional sealing, minimal rotational resistance, and enhanced longevity. We utilize elite bearings from prestigious brands like SKF to ensure unmatched performance.
3. The idlers' external dustproof capabilities are meticulously aligned with the MT821 - 1999 regulations, with their waterproof performance fully adhering to these rigorous standards.
4. Each steel material undergoes a rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, exemplifying our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the esteemed world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., celebrated as a national 'Little Giant' and a leading authority in the belt conveyor industry. Our illustrious company commands a registered capital of 260 million yuan and encompasses an impressive 650 mu, equivalent to approximately 433,333 square meters. Within this expansive domain, we have meticulously erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and indispensable amenities. Our infrastructure is driven by over 500 sophisticated belt conveyor processing machines, contributing to a remarkable total asset value of 800 million yuan. By masterfully integrating visionary design, pioneering research, and exceptional manufacturing, we deliver groundbreaking and unmatched belt conveyors. This steadfast dedication has culminated in an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry pioneers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of innovation and technological brilliance. Honored as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high praise from the China Heavy Machinery Industry Association for our steadfast commitment to contracts and our impeccable reputation. Our trademarks and products epitomize excellence, earning an AAA-level quality and reputation in Shanxi Province. Our advancement is propelled by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive strength is safeguarded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an impressive array of belt conveyors, each masterfully designed to fulfill diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, driving market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately devoted to fostering talent and advancing innovation. Through significant investments in talent acquisition and development, we have established a robust growth platform that attracts the top echelon of industry talent. Our structured, multi-generational talent framework seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery, a company that thrives on revitalizing its product lineup with a relentless passion for groundbreaking design and cutting-edge R&D. Our experts seamlessly integrate existing technologies with novel advances, tackling technical challenges head-on to establish a rock-solid foundation that drives pioneering development and forward momentum. At Xingsheng, we are dedicated to pushing the boundaries of innovation and functionality, providing top-tier machinery solutions that redefine industry standards and elevate your operational efficiency.
Industry Conveyor
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