Discover the pinnacle of technological prowess with the Custom-made Maintenance-free Steel Belt Conveyor Idler, purposefully designed to thrive in the most demanding environments. This exceptional idler boasts unparalleled anti-wear and corrosion resistance, with its fully sealed structure that defies water and dust intrusion, making it the ultimate solution for challenging locales such as coal mines. Its anti-vibration design guarantees smooth operations and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases a cutting-edge TKAS idler production line, precisely crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same esteemed manufacturer, ensuring impeccable precision and efficiency. Additionally, we feature two advanced idler shaft material production lines from Fuzhou Sanxun, expertly accommodating a wide range of idler diameters fromφ89 mm to φ219 mm, with an exceptional length spectrum ranging from 190 mm to 2200 mm.Our unwavering dedication to excellence is highlighted by our careful selection of premium special steels for idlers. We procure these exceptional materials from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring superior quality and unparalleled performance.
Our commitment to superior quality is exemplified through our specialized steel pipe straightening process, which remarkably reduces ovality and straightness variations of roller rings by a significant 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient impressively drops from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an outstanding 0.35 mm. The post-straightening straightness achieves an exceptional improvement from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, per the MT821 standard, our idlers achieve an elevated precision grade with a service life surpassing a remarkable 45,000 hours.
Our production line stands as a testament to technological excellence, accomplishing full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a remarkable length of 2200mm.
Technological level
1. Our idlers are ingeniously engineered for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains unwearied throughout its remarkable service life, lasting no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers deliver exceptional sealing performance, minimal rotational resistance, and enhanced longevity. We employ top-of-the-line bearings from esteemed brands like SKF for unmatched performance.
3. The external dustproof capabilities of our idlers strictly comply with the MT821 - 1999 regulations, offering superior waterproof performance that fully meets these rigorous standards.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts requiring welded structures are crafted in strict accordance with national welding standards, ensuring structural compliance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an esteemed national 'Little Giant' and a venerated authority in the belt conveyor industry. Our prestigious establishment is backed by a robust registered capital of 260 million yuan and sprawls across a grand expanse of 650 mu, equating to an impressive 433,333 square meters. Within this vast landscape, we have erected 200,000 square meters of cutting-edge factory spaces, complemented by 13,200 square meters dedicated to offices, living quarters, and essential amenities. Our operations are fueled by over 500 state-of-the-art sets of belt conveyor processing machinery, underpinning our formidable total assets of 800 million yuan. By harmoniously blending visionary design, groundbreaking research, and top-tier manufacturing, we deliver innovative and unmatched belt conveyor solutions. This unwavering dedication has culminated in an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a paragon of technological innovation and excellence. Revered as a national high-tech enterprise, we serve as a beacon for intelligent manufacturing within Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the illustrious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high praise from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our impeccable reputation. Our trademarks and products are synonymous with quality, boasting an AAA-level status in Shanxi Province. We champion progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents and 7 newly filed ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning us esteemed recognition throughout Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly presents an exceptional range of belt conveyors, each meticulously engineered to meet diverse needs. Our flagship offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim across markets such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industrial giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is driven by a philosophy deeply rooted in 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive brilliance, aspiring to be the premier belt conveyor manufacturing powerhouse, renowned for its superior intelligence and scale. Our vision is to be heralded as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This steadfast dedication has earned us the unyielding trust of our clientele, facilitating market growth and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery passionately dedicates itself to nurturing talent and pioneering innovation. Through significant investments in talent recruitment and development, we have established a formidable growth platform that attracts top-tier industry talent. Our structured, multi-generational talent framework seamlessly blends the wisdom of seasoned experts, the dynamic energy of mid-career professionals, and the creative spirit of innovative young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, placing us at the forefront of technological advancement.
Immerse yourself in a world where innovation meets excellence at Yuanping Xingsheng Machinery Manufacturing Co., Ltd. Here, we are not just a company; we are a beacon of ingenuity, constantly revamping our product offerings with a relentless commitment to avant-garde design and state-of-the-art research and development. Our team of seasoned professionals deftly merges established technologies with pioneering breakthroughs, fearlessly overcoming technical hurdles. This bold strategy lays an unshakable groundwork, fostering revolutionary growth and forward momentum, ensuring that every product we create epitomizes the pinnacle of industrial innovation.
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