Experience unparalleled durability with our High Quality Factory Custom-made Maintenance-free Conveyor Idler. Crafted to withstand the harshest conditions, this idler boasts features such as anti-wear, anti-corrosion, and sealed waterproof and dustproof properties. With high-quality steel construction and anti-vibration technology, it guarantees exceptional performance in every industrial setup.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly presents a premium TKAS idler production line from the illustrious Tangshan Kaiyuan, featuring three additional semi-automatic idler production lines from the same esteemed brand. Augmented by two cutting-edge idler shaft material lines from Fuzhou Sanxun, our facility is equipped to craft an extensive assortment of idlers, accommodating a diverse range of diameters fromφ89 mm to φ219 mm and boasting an impressive length spectrum that extends from 190 mm up to 2200 mm.Our commitment to top-tier quality is underscored by our selection of high-grade special steels for idlers, sourced from industry leaders like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Yuanping Xingsheng is synonymous with excellence. Our specialized steel pipe straightening significantly enhances the precision of roller rings, achieving a 50% reduction in ovality and straightness errors, surpassing the MT821 standard. The frictional resistance coefficient is impressively reduced from 0.025 to 0.023, radial runout is enhanced from 1.0 mm to a remarkable 0.35 mm, and post-straightening straightness is refined to 0.20 mm. Designed to endure axial loads over 15 KN, our idlers surpass expectations with a lifespan exceeding 45,000 hours, elevating them by an entire precision grade.
Our state-of-the-art production line redefines efficiency and innovation, achieving full automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This technological marvel epitomizes seamless operation and cutting-edge production.
Our idler shaft processing is a testament to modern engineering, employing advanced fully automatic production lines for precise operations. These include servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves. Our systems allow for meticulous detail, processing groove distances as minimal as 190mm, and accommodating workpieces with lengths reaching a substantial 2200mm
Technological prowess.
1, Designed for easy replacement, our idlers feature robust and enduring welding craftsmanship, ensuring no wear on the idler shell throughout its extensive service life, which impressively meets or exceeds 45,000 hours.
2, Incorporating specialized bearings and stamped housing with double-layer seals, our idlers promise exceptional sealing, reduced rotational resistance, and prolonged lifespan. We utilize elite bearings from renowned imported brands to ensure peak performance.
3, Adhering rigorously to the MT821 - 1999 standards, our idlers demonstrate superior dustproof capabilities, with waterproof performance equally complying with these stringent requirements.
4, Prior to use, every piece of steel undergoes comprehensive pre-treatment to achieve the high St2-1/2 level. For welded structures, manufacturing aligns strictly with national welding standards, ensuring all parts meet the latest national criteria.
5, Dedication to superior engineering is evident in our idlers, with upper idlers maintaining a precise rotational resistance coefficient of 0.022 or less, and lower idlers achieving an even lower coefficient of no more than 0.02.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the dynamic world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' on the national stage, famed for its prowess in belt conveyors. Our robust foundation is evidenced by a registered capital of 260 million yuan. Spanning an impressive 650 mu, equating to around 433,333 square meters, our facilities include 200,000 square meters of avant-garde factory buildings, complemented by 13,200 square meters of offices, accommodation, and auxiliary services. Housing over 500 advanced belt conveyor processing machines, our assets reach a remarkable 800 million yuan. Seamlessly integrating innovative design, research, and manufacturing, we deliver cutting-edge and unique belt conveyors, achieving an extraordinary annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a paragon of innovation and excellence. As a national high-tech enterprise, we are a showcase for intelligent manufacturing in Shanxi Province. Our honors include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Praised by the China Heavy Machinery Industry Association, our dedication to contracts and impeccable reputation stand out. Our trademarks and products epitomize excellence in Shanxi Province, boasting AAA-level quality and reputation. We host a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment, Taiyuan University of Science and Technology, highlighting our commitment to progress. Our innovation portfolio is fortified with 4 invention patents and 7 pending applications, alongside 52 utility model patents. We set benchmarks with contributions to national standards and scientific research, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's exceptional offerings is a comprehensive array of belt conveyors, each carefully engineered to cater to a variety of requirements. Our premier products include the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the robust DTC large inclination series. These outstanding products have captivated markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. embodies a strategic philosophy centered on 'talent, quality, service, innovation, scale, and brand.' We are committed to specialization, refinement, and pioneering innovation, aiming to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By advocating 'innovation by all employees,' prioritizing 'quality first,' and offering 'unconditional service,' we maintain rigorous process and quality control. This steadfast commitment has earned us the unwavering trust of our clientele, facilitating market growth and ensuring a 100% repeat purchase rate from loyal customers who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to cultivating talent and driving innovation. With continuous investment in talent acquisition and development, we have established a robust growth platform that attracts industry leaders. Our structured, multi-generational talent echelon integrates the expertise of senior specialists, the dynamism of mid-career professionals, and the creativity of emerging talents. Partnerships with prominent universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously breathes new life into its product range. The company passionately engages in both groundbreaking design and advanced R&D, effectively reimagining existing technologies. By overcoming numerous technical challenges, Xingsheng Machinery has laid a solid foundation that consistently drives its pioneering advancements and propels its future development.
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