Presenting our meticulously engineered, High Quality Factory Custom-made Maintenance-free Conveyor Idler. Designed to be anti-wear, anti-corrosion, sealed, waterproof, and dustproof, this idler is crafted with high-grade steel, ensuring anti-vibration and robust performance for heavy industrial use.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed Yuanping Xingsheng Machinery Manufacturing Co., Ltd. showcases a premier TKAS idler production line developed by the illustrious Tangshan Kaiyuan, complemented by three additional semi-automatic idler lines from the same prestigious manufacturer. Additionally, we feature two cutting-edge idler shaft material lines by Fuzhou Sanxun. Our versatile processing capability encompasses a diverse range of idlers with diameters spanning fromφ89 mm to φ219mm, showcasing our adaptability with lengths ranging from 190mm to an impressive 2200mm.Our unwavering dedication to quality shines through with our choice of premium steels for idler production, sourced from esteemed suppliers like Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
We are steadfast in our commitment to quality, undertaking specialized straightening of steel pipes to dramatically reduce ovality and straightness errors of roller rings by an incredible 50% compared to the MT821 standard. We have successfully lowered the simulated frictional resistance coefficient from 0.025 to an outstanding 0.023. Radial runout is enhanced from 1.0 mm to a remarkable 0.35 mm, and post-straightening straightness is improved from 1.0 mm to an exceptional 0.20 mm. With axial loads surpassing 15 KN as per MT821 standards, our idlers excel with a lifespan exceeding one precision grade, reaching an extraordinary 45,000 hours.
Our production line epitomizes modern technological advancement, achieving full automation in every facet of idler production, from straightening, pipe cutting, boring, stamping, welding, to assembly. This seamless integration embodies ultimate efficiency and cutting-edge innovation.
Our idler shaft processing embraces the pinnacle of technological sophistication with fully automatic production lines, performing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations. Notably, the distance between two milled grooves can be as minimal as an impressive190 mm,with the capability of handling workpieces up to a substantial maximum length of2200 mm.
Technological level
1. Our ingeniously designed idlers ensure effortless replacement, with welding craftsmanship that is both solid and durable. This ensures no wear on the idler shell throughout its remarkable service life, which lasts no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idler design ensures outstanding sealing, reduced rotational resistance, and prolonged service life. We utilize elite bearings from trusted imported brands, guaranteeing optimal performance and reliability.
3. Our idlers' dustproof capabilities strictly adhere to MT821-1999 regulations, while their waterproof performance complies with these rigorous standards, ensuring superior protection.
4. Every steel material is subjected to comprehensive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, ensuring they meet the latest national criteria for structural integrity.
5. Demonstrating our dedication to superior engineering, the rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers are maintained at an even lower coefficient, not exceeding 0.02.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a nationally acclaimed 'Little Giant' enterprise renowned for its expertise in belt conveyors. With a significant registered capital of 260 million yuan, our expansive facility stretches over 650 mu, or about 433,333 square meters. We proudly showcase 200,000 square meters of ultra-modern factory buildings. Moreover, our comprehensive premises feature 13,200 square meters designed for offices, accommodations, and auxiliary services. Equipped with over 500 advanced belt conveyor processing units, our total asset value reaches an impressive 800 million yuan. By seamlessly integrating avant-garde design, innovative research, and superior manufacturing, we excel in creating unique belt conveyors, achieving a remarkable annual revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a shining example of technological prowess and superior performance. As a recognized national high-tech enterprise, we proudly serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our honors include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, we are revered for our contract fidelity and stellar reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, reflecting our AAA-level quality and repute. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology underscores our commitment to innovation. With 4 invention patents, 7 new applications, and 52 utility model patents, our patent portfolio highlights our inventive spirit. Our contributions to national standards and research set benchmarks, supported by provincial and local recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings include a diverse range of belt conveyors, each crafted with precision to cater to various needs. Our premier products—DTL general fixed series, DSJ telescopic series, and DTC large inclination series—have achieved acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is anchored in 'talent, quality, service, innovation, scale, and brand.' Our unwavering dedication to specialization, refinement, and innovative brilliance drives us towards becoming the leading hub for belt conveyor manufacturing, characterized by exceptional intelligence and scale. Our vision is to establish ourselves as a national single champion enterprise. We uphold the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' ensuring meticulous process and quality management. This steadfast commitment has garnered unwavering trust from our users, facilitating market growth and ensuring a 100% repeat purchase rate among loyal customers who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery remains dedicated to cultivating talent and driving innovation. By continuously investing in talent acquisition and development, we have established a robust platform for growth that attracts industry leaders. Our structured, multi-generational talent hierarchy blends the wisdom of senior experts, the dynamism of middle-aged professionals, and the creativity of youthful minds. Collaborations with renowned universities, research institutions, and leading domestic enterprises have enhanced our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and a proud tradition of excellence, Xingsheng Machinery continually breathes new life into its product offerings. The company is passionately engaged in pioneering design and cutting-edge research and development of new products, all while seamlessly advancing existing technologies. By surmounting an array of technical challenges, Xingsheng Machinery has laid a robust foundation that serves as a catalyst for its trailblazing development and growth.
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