Unleash the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to thrive in the harshest environments. Boasting unrivaled anti-wear and corrosion-resistant capabilities, this idler is fully sealed to fend off water and dust, making it the quintessential solution for demanding locales like coal mines. Its ingeniously designed anti-vibration feature ensures flawless operations and an extensive lifespan, establishing a new standard in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands at the forefront of precision engineering with its state-of-the-art TKAS idler production line, a masterpiece designed by the esteemed Tangshan Kaiyuan. Complemented by three semi-automatic production lines from the same illustrious manufacturer, we guarantee unparalleled precision and efficiency. Additionally, we boast two cutting-edge idler shaft material production lines from Fuzhou Sanxun, empowering us to proficiently manage a comprehensive array of idler diameters ranging fromφ89 mm to φ219 mm, providing an extraordinary length span from 190 mm to 2200 mm.Our unwavering dedication to superior quality is illustrated by our use of high-grade special steels for idlers. We acquire these premium materials from trusted suppliers, such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring peerless quality and performance.
Our relentless pursuit of quality is evident in our specialized steel pipe straightening process that dramatically reduces ovality and straightness deviations of roller rings by a remarkable 50% compared to the MT821 benchmark. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an exceptional 0.35 mm. Post-straightening precision elevates from 1.0 mm to a phenomenal 0.20 mm. Delivering an axial load exceeding 15 KN, in line with the MT821 standard, our idlers achieve a superior precision grade with a remarkable lifespan surpassing 45,000 hours.
Our production line is a testament to technological excellence, achieving complete automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation epitomizes the zenith of efficiency and innovation.
Our idler shaft processing utilizes the latest fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The separation between two milled grooves can be as slight as 190mm,capable of accommodating workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are masterfully engineered for effortless replacement, with robust welding techniques ensuring the idler shell remains unscathed throughout its formidable service life, which spans no less than 45,000 hours.
2. Boasting specialized bearings and stamped bearing housings with dual-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and prolonged lifespan. We utilize premium bearings from esteemed brands like NSK for superior performance.
3. Our idlers' exterior dustproof capabilities rigorously adhere to MT821 - 1999 standards, ensuring outstanding waterproof performance that meets these stringent criteria.
4. Every steel material undergoes stringent pre-treatment to attain St2-1/2 level. Parts involving welded structures are produced in strict conformity with national welding standards, ensuring structural alignment with the most recent national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers exhibit an even more remarkable coefficient, not exceeding 0.02, highlighting our commitment to advanced engineering and performance excellence.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the distinguished and influential world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd.! As a national 'Little Giant' and a vanguard in the belt conveyor industry, our company stands unrivaled. With a robust registered capital of 260 million yuan and a sprawling expanse of 650 mu, equivalent to approximately 433,333 square meters, our operations are nothing short of monumental. Within this extensive territory, we have erected 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodations, and essential facilities. These infrastructures are home to over 500 advanced sets of belt conveyor processing equipment, substantiating our impressive total assets of 800 million yuan. Our seamless integration of visionary design, pioneering research, and superior manufacturing leads to the creation of unrivaled belt conveyors. This dedication is reflected in our extraordinary annual sales revenue of 500 million yuan, reinforcing our position as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. truly shines as a beacon of innovation and technological mastery. Recognized as a national high-tech enterprise, we set the benchmark for intelligent manufacturing across Shanxi Province. Our array of accolades includes the prestigious Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are highly commended by the China Heavy Machinery Industry Association for our unwavering dedication to contracts and maintaining an impeccable reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation within Shanxi Province. We fuel progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is fortified by 4 invention patents and 7 pending ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
The Xingsheng Company introduces a remarkable suite of belt conveyors, each meticulously engineered to fulfill a diverse array of requirements. Our distinguished offerings feature the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have achieved widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our quest for specialization, refinement, and innovative excellence, aspiring to become the foremost hub for belt conveyor manufacturing, renowned for its superior intelligence and scale. Our vision is to be acknowledged as a national single champion enterprise. By rigorously adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This steadfast dedication has earned us the unwavering trust of our customers, facilitating market expansion and guaranteeing a 100% repeat purchase rate among our loyal patrons, who continuously laud our product quality.
EnterpriseQualificationCertificate
R&D Center
At Xingsheng Machinery, we are fervently dedicated to nurturing talent and driving innovation to new heights. Our extensive investments in acquiring and developing exceptional talent have created a dynamic growth platform that attracts the industry's brightest stars. This platform is enriched by a harmonious blend of experienced veterans, energetic mid-career professionals, and the fresh ingenuity of young talents. Our strategic partnerships with prestigious universities, research centers, and top-tier domestic enterprises have significantly enhanced our research and development prowess, placing us at the forefront of technological advancement.
Experience the essence of innovation and excellence with Xingsheng Machinery, a company renowned for rejuvenating its product offerings through unwavering dedication to avant-garde design and cutting-edge research and development. Our expert team masterfully merges existing technologies with groundbreaking advances, courageously tackling technical challenges. This steadfast approach lays a robust groundwork that fuels pioneering developments and propels continuous momentum, ensuring that every product we create embodies the zenith of industry innovation.
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