Unlock the pinnacle of innovation with the Tailored Idler for Coal Mine Industry - Customized for Industrial Applications. This bespoke, maintenance-free steel belt conveyor idler is crafted to thrive in the most demanding environments, such as coal mines. It features exceptional anti-wear and corrosion resistance, with a fully sealed design that defies water and dust intrusion. The idler's anti-vibration properties facilitate smooth operations and prolong its lifespan, establishing a new standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in its cutting-edge TKAS idler production line, a masterpiece engineered by the illustrious Tangshan Kaiyuan. We further enhance our production prowess with three semi-automatic lines from the same esteemed manufacturer, ensuring unmatched precision and efficiency. Complementing this, two advanced idler shaft material production lines from Fuzhou Sanxun allow us to skillfully manage a wide array of idler diameters.φ89 mm to φ219 mm, delivering an impressive length spectrum from 190 mm to 2200 mm.Our unwavering dedication to quality shines through our choice of premium special steels for idlers. We procure these superior materials from trusted suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our pursuit of quality excellence is exemplified in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness variations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a stellar 0.35 mm. Post-straightening straightness enhances from 1.0 mm to an exceptional 0.20 mm. With an axial load surpassing 15 KN, meeting MT821 standards, our idlers achieve an elevated precision grade with an extraordinary service life exceeding 45,000 hours.
Our production line serves as a testament to technological excellence, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process exemplifies the zenith of efficiency and innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, executing precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves can be as minute as 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Ingeniously crafted for effortless replacement, our idlers boast robust welding techniques that ensure the idler shell remains unworn throughout its remarkable service life, extending no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers deliver excellent sealing, minimal rotational resistance, and extended longevity. We utilize premium bearings from esteemed brands such as NSK for unmatched performance.
3. The external dustproof capabilities of our idlers strictly adhere to MT821 - 1999 regulations, guaranteeing superior waterproof performance that fully complies with these rigorous standards.
4. Each steel material undergoes thorough pre-treatment to achieve the St2-1/2 level. Components with welded structures are produced in strict accordance with national welding standards, ensuring structural compliance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, highlighting our unwavering commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an illustrious national 'Little Giant' and a trailblazer in belt conveyors. We proudly present a registered capital of 260 million yuan, sprawling across 650 mu, equating to an awe-inspiring 433,333 square meters. Within this expansive domain, we have meticulously developed 200,000 square meters of cutting-edge factory facilities, alongside 13,200 square meters dedicated to offices, living quarters, and vital amenities. Our formidable infrastructure is equipped with over 500 advanced belt conveyor processing units, underpinning our impressive total assets of 800 million yuan. By harmoniously integrating visionary design, pioneering research, and superior manufacturing, we offer innovative belt conveyors that stand unrivaled. Our dedication to excellence has resulted in an extraordinary annual sales revenue of 500 million yuan, affirming our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of innovation and excellence. As a celebrated national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our illustrious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been lauded by the China Heavy Machinery Industry Association for our unwavering commitment to contracts and exceptional reputation. Our trademarks and products represent the pinnacle of excellence, achieving an AAA-level quality and reputation in Shanxi Province. We champion progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive genius is protected by 4 invention patents and 7 newly applied ones, in addition to 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company specializes in a comprehensive array of expertly crafted belt conveyors to meet diverse needs. Our premier offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These products have received widespread acclaim in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, aspiring to be the leading hub for high-intelligence, large-scale belt conveyor manufacturing. Our vision is to be recognized as a national single champion enterprise. By adhering to principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we employ rigorous process and quality control measures. This steadfast commitment has earned us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is devoted to nurturing talent and fostering innovation. Through substantial investments in talent acquisition and development, we have created a robust growth platform that attracts the very best in industry expertise. Our structured, multi-generational talent echelon seamlessly combines the wisdom of seasoned veterans, the dynamism of mid-career professionals, and the inventive spirit of emerging young talent. Our partnerships with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Step into a world of innovation and superior craftsmanship with Xingsheng Machinery; a renowned leader in the industry dedicated to revolutionizing its product portfolio. Our commitment to cutting-edge designs and pioneering research and development is unwavering. Our expert team effortlessly fuses current technologies with groundbreaking advancements, overcoming technical challenges with bold determination. This fearless approach forms a steadfast foundation, fostering innovative development and accelerating progress, ensuring that every product we create is at the forefront of industry innovation.
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