Experience the pinnacle of innovation with our Customized Idler for the Coal Mine Industry - an Industrial Belt Conveyor Solution that thrives in the most demanding environments. Crafted to perfection, this idler boasts exceptional anti-wear and corrosion resistance, fully sealed to repel water and dust, making it the quintessential choice for harsh conditions like coal mines. With its advanced anti-vibration engineering, it guarantees smooth, uninterrupted operations and an extended lifespan, redefining the standards of durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. showcases its cutting-edge prowess through our world-class TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. Complemented by three semi-automated production lines from the same illustrious manufacturer, we ensure unmatched precision and efficiency. Further bolstering our capabilities are two sophisticated idler shaft material production lines from Fuzhou Sanxun, empowering us to expertly manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, providing an impressive length range from 190 mm to 2200 mm.Our unwavering dedication to excellence shines through in our selection of premium special steels for idlers. We meticulously source these materials from trusted suppliers like Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our relentless pursuit of superior quality is manifested in our specialized steel pipe straightening technique, which astoundingly reduces ovality and straightness variances of roller rings by 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is refined from 1.0 mm to a phenomenal 0.35 mm. Post-straightening straightness advances from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN as per the MT821 standard, our idlers achieve an elevated precision grade, boasting an exceptional service life surpassing 45,000 hours.
Our production line stands as a testament to technological excellence, achieving seamless automation throughout all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This perfect process embodies the zenith of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves can be as minute as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for seamless replacement, employing robust welding techniques that ensure the idler shell remains unworn throughout its extraordinary service life, extending no less than 45,000 hours.
2. Featuring advanced bearings and precision-stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and outstanding longevity. We utilize superior bearings from globally acclaimed brands like NSK to ensure unrivaled performance.
3. The idlers' external dustproof capabilities rigorously adhere to the MT821 - 1999 regulations, providing outstanding waterproof performance fully compliant with these stringent standards.
4. Every steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. Parts related to welded structures are manufactured in strict accordance with national welding standards, ensuring structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, with the lower idlers presenting an even more remarkable coefficient not exceeding 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where excellence meets innovation in the world of belt conveyors. As a recognized national 'Little Giant,' our company stands tall with a registered capital of 260 million yuan, sprawling magnificently over 650 mu, approximately 433,333 square meters. Within this extensive domain, our state-of-the-art factory buildings cover 200,000 square meters, alongside 13,200 square meters dedicated to offices, accommodation, and essential facilities. Our infrastructure thrives with over 500 advanced sets of belt conveyor processing equipment, driving our substantial total assets of 800 million yuan. By seamlessly blending visionary design, pioneering research, and superior manufacturing, we craft groundbreaking and unparalleled belt conveyors. Our commitment to innovation and excellence has fueled our extraordinary annual sales revenue of 500 million yuan, solidifying our position as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is synonymous with cutting-edge innovation and technological excellence. Celebrated as a national high-tech enterprise and a beacon of intelligent manufacturing in Shanxi Province, we proudly hold prestigious accolades such as the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our unwavering dedication to contracts and stellar reputation are highly commended by the China Heavy Machinery Industry Association. Our trademarks and products epitomize excellence, honored with an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative spirit is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an impressive range of belt conveyors, meticulously crafted to meet diverse needs. Our flagship products include the esteemed DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy centers on the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and pioneering excellence, with the goal of becoming the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, fostering market expansion and securing a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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