Experience the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to thrive in the harshest environments. This idler boasts exceptional anti-wear and corrosion resistance, featuring a fully sealed design that effectively repels water and dust, making it the perfect solution for demanding applications like coal mining. Its advanced anti-vibration design ensures smooth operations and an extended lifespan, setting a new standard for durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our state-of-the-art TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This cutting-edge line is supported by three semi-automatic production lines from the same distinguished manufacturer, ensuring unmatched precision and efficiency. Additionally, our production capabilities are bolstered by two advanced idler shaft material lines from Fuzhou Sanxun, empowering us to proficiently manage a wide range of idler diameters, fromφ89 mm to φ219 mm, offering a remarkable length flexibility from 190 mm to 2200 mm.Our unwavering dedication to superior quality is reflected in our choice of premium-grade special steels for idlers. We source these materials from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance that meets the highest standards.
Our relentless pursuit of quality excellence is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness variability of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is outstandingly decreased from 0.025 to an impressive 0.023, while radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. With an axial load exceeding 15 KN as per the MT821 standard, our idlers achieve a superior precision grade with a remarkable service life surpassing 45,000 hours.
Our production line epitomizes technological excellence, achieving complete automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process represents the ultimate in efficiency and innovative engineering.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The minimum distance between two milled grooves can be as small as 190mm,capable of managing workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are expertly designed for easy replacement, with robust welding techniques that ensure the idler shell remains unworn throughout its extensive service life, lasting no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with dual-layer seals, our idlers guarantee superior sealing, minimal rotational resistance, and enhanced longevity. We employ top-quality bearings from esteemed brands such as NSK for unparalleled performance and reliability.
3. Our idlers' external dustproof features strictly adhere to the MT821 - 1999 regulations, ensuring outstanding waterproof capabilities that fully meet these rigorous standards.
4. Each steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more exceptional coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a paragon in belt conveyor excellence. With a commanding registered capital of 260 million yuan and an expansive footprint covering 650 mu (approximately 433,333 square meters), our empire includes 200,000 square meters of top-tier manufacturing facilities and 13,200 square meters dedicated to offices, housing, and key amenities. Equipped with over 500 cutting-edge belt conveyor processing machines, we proudly possess a staggering total asset value of 800 million yuan. By harmonizing visionary design with groundbreaking research and elite manufacturing, we create belt conveyors that set new standards. This steadfast resolve has culminated in an exceptional annual sales revenue of 500 million yuan, firmly establishing us as leaders in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a lighthouse of technological innovation and superiority. Recognized as a national high-tech enterprise and an exemplar of smart manufacturing in Shanxi Province, our laurels include the prestigious Enterprise Technology Center of Shanxi and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. With high recognition from the China Heavy Machinery Industry Association, our commitment to contracts and our impeccable reputation are unmatched. Our trademarks and products, decorated with an AAA-level quality and reputation in Shanxi, symbolize excellence. We drive progress with a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive spirit is protected by 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our pivotal roles in national standards and scientific research have set benchmarks with provincial and local standards, garnering prestigious accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's portfolio showcases a distinguished selection of belt conveyors, each meticulously designed to meet diverse needs. Our standout products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all celebrated across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industrial giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our quest for specialization, refinement, and innovative brilliance, aspiring to be the premier belt conveyor manufacturing center, renowned for its exceptional intelligence and scale. Our vision is to achieve acclaim as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, fueling market growth and ensuring a remarkable 100% repeat purchase rate among loyal customers who consistently extol our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fiercely devoted to nurturing talent and propelling innovation. Through significant investments in talent acquisition and development, we have built a powerful growth platform that magnetizes the elite of industry talent. Our structured, cross-generational talent hierarchy effortlessly merges the wisdom of seasoned experts, the energy of mid-career professionals, and the creative flair of dynamic young minds. Our partnerships with prestigious universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, placing us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach creates a rock-solid foundation, fueling pioneering development and propelling forward momentum. We ensure that every product crafted stands at the pinnacle of industry innovation, setting new standards for performance and quality.
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