Experience the pinnacle of technological innovation with our Customized Stainless Steel Conveyor Idler, expertly crafted for Industrial Belt Conveyor Use. This maintenance-free marvel is engineered to thrive in the harshest environments, boasting exceptional anti-wear and corrosion-resistant features. Its fully sealed construction protects against water and dust, making it perfect for demanding locations like coal mines. The anti-vibration design guarantees flawless operation and extended longevity, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in operating a cutting-edge TKAS idler production line, masterfully designed by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from this acclaimed manufacturer, ensuring utmost precision and efficiency. Additionally, our two advanced idler shaft material production lines from Fuzhou Sanxun empower us to expertly manage a wide variety of idler diameters ranging fromφ89 mm to φ219 mm, providing an outstanding length capability from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected in our choice of superior special steels for idlers. We procure these premium materials from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our commitment to superior quality is evident in our advanced steel pipe straightening process, which significantly reduces ovality and straightness variances of roller rings by a remarkable 50% compared to the MT821 standard. The simulated frictional resistance coefficient of our idlers is impressively lowered from 0.025 to 0.023, while radial runout is enhanced from 1.0 mm to a remarkable 0.35 mm. Post-straightening straightness improves from 1.0 mm to an impressive 0.20 mm. With an axial load exceeding 15 KN as per the MT821 standard, our idlers achieve a heightened precision grade, boasting a service life that surpasses an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, reaching full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process exemplifies the zenith of efficiency and innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, executing meticulous operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The gap between two milled grooves can be as narrow as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains unscathed throughout its remarkable service life of no less than 45,000 hours.
2. Incorporating specialized bearings and stamped bearing housings with double-layer seals, our idlers offer exceptional sealing, minimal rotational resistance, and extended durability. We source elite bearings from esteemed brands like NSK to guarantee unmatched performance.
3. Our idlers' external dustproof abilities rigorously adhere to MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these rigorous standards.
4. Every steel material undergoes stringent pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are fabricated in strict compliance with national welding standards, guaranteeing structural integrity in line with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is meticulously maintained at 0.022 or below, while the lower idlers exhibit an even more impressive coefficient, not exceeding 0.02, highlighting our unwavering commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of cutting-edge innovation and technological excellence. As a national high-tech enterprise, we proudly set the standard for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high commendations from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, masterfully crafted to cater to a wide array of requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name but a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, fueled by the ambition to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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