Introducing our premium Factory Custom-made Conveyor Idler—a masterpiece of engineering that promises to be maintenance-free. Featuring anti-wear, anti-corrosion, sealed, waterproof, dustproof, and anti-vibration properties, this high-quality steel idler sets a new standard in durability and performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in its state-of-the-art TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. Complementing this are three semi-automatic production lines, also from Tangshan Kaiyuan, along with two cutting-edge idler shaft material lines from the illustrious Fuzhou Sanxun. Together, they empower us with the robust capability to produce idlers with diameters ranging fromφ89 mm to φ219 mm and an astonishing length that spans from 190 mm to 2200 mm. Our unwavering dedication to excellence shines through in our choice of superior special steels for idlers, sourced from prestigious suppliers like Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO).
Our relentless pursuit of superior quality sees us undertaking specialized straightening of steel pipes. This meticulous attention to detail reduces ovality and straightness errors of roller rings by an extraordinary 50% compared to the MT821 standard. The simulated frictional resistance coefficient of idlers impressively drops from 0.025 to 0.023, while radial runout dramatically improves from 1.0 mm to a remarkable 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an outstanding 0.20 mm. Each idler can withstand an axial load exceeding 15 KN, with a lifespan surpassing 45,000 hours, elevating it to a new precision grade.
Our sophisticated production line represents the pinnacle of technological advancement, achieving full automation throughout the idler production process. From straightening and pipe cutting to boring, stamping, welding, and assembly, every step epitomizes seamless efficiency and innovation.
Our idler shaft processing leverages cutting-edge fully automated lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. Remarkably, the distance between milled grooves can be as minimal as 190mm, with capabilities extending to workpieces of an impressive maximum length of 2200mm
Technological level
1. Our idlers feature an ingeniously designed structure for easy replacement. The robust welding craftsmanship ensures the idler shell remains wear-free throughout its impressive service life of no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers offer exceptional sealing capabilities, minimal rotational resistance, and extended longevity, ensuring unparalleled performance. Our commitment to excellence is evident in our use of elite bearings from reputable imported brands, guaranteeing optimal performance.
3. The idlers' dustproof capabilities strictly adhere to MT821-1999 regulations, while their waterproof performance meets these stringent standards, underscoring our commitment to superior quality.
4. Every steel material undergoes thorough pre-treatment to achieve the esteemed St2-1/2 level. Parts involving welded structures are manufactured with precision, adhering to national welding standards and ensuring conformity with the latest criteria.
5. The rotational resistance coefficient of our upper idlers is precisely 0.022 or below, with lower idlers showcasing an even lower coefficient, not exceeding 0.02, demonstrating our commitment to engineering excellence and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the extraordinary realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where innovation meets grandeur. As a prestigious national 'Little Giant' enterprise, our legacy is built upon the solid foundation of belt conveyor expertise. With a commanding registered capital of 260 million yuan, our state-of-the-art establishment spans an impressive 650 mu, equating to approximately 433,333 square meters. Our cutting-edge factory infrastructure encompasses 200,000 square meters, complemented by 13,200 square meters dedicated to offices, residency, and essential facilities. Equipped with over 500 advanced sets of belt conveyor processing equipment, our formidable total assets reach an impressive 800 million yuan. Our pioneering spirit in design, research, and manufacturing sets us apart, delivering groundbreaking belt conveyors that fuel our stellar annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a testament to the pinnacle of technological brilliance and relentless pursuit of excellence. As a national high-tech enterprise, we are a symbol of advanced manufacturing prowess in Shanxi Province. Our credentials are fortified by recognitions such as the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, our esteemed reputation is built on contractual integrity and outstanding performance. Our trademarks and products embody Shanxi Province's excellence, boasting AAA-level quality and reputation. Our commitment to innovation is further exemplified by our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. We proudly hold 4 invention patents and have filed 7 more, in addition to 52 utility model patents. Our influence extends to national standards and scientific research, establishing benchmarks with provincial and local standards, earning high accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's distinguished offerings is a sophisticated range of belt conveyors, each tailored to perfection for various industry demands. Our signature products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have carved a niche in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our illustrious clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, solidifying our reputation as a trusted partner.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is driven by an unwavering commitment to our core philosophy: 'talent, quality, service, innovation, scale, and brand.' We are relentless in our quest for specialization, refinement, and pioneering excellence, aspiring to be the ultimate hub for belt conveyor manufacturing, celebrated for its unparalleled intelligence and scale. Striving to become a national single champion enterprise, we uphold the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service.' Our stringent process and quality controls have garnered us the deep trust of our users, significantly expanding our market footprint and assuring a remarkable 100% repeat purchase rate among our devoted clientele who continually commend our superior product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and fostering innovation. By consistently investing in the acquisition and development of talent, we have established a dynamic growth platform that draws the industry's finest. Our structured, cross-generational talent ecosystem seamlessly blends the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spark of the younger generation. Strategic partnerships with esteemed universities, research institutions, and prominent domestic enterprises have amplified our R&D and innovation prowess, propelling us to the forefront of technological leadership.
With an unwavering dedication to innovation and a legacy of excellence, Xingsheng Machinery continually revitalizes its product lineup. We are deeply engaged in trailblazing design and cutting-edge R&D, deftly transforming existing technologies while overcoming a multitude of technical challenges. This relentless pursuit has fortified our foundation, driving our pioneering advancements and setting the stage for continued success.
Industry Conveyor
Audited Supplier 
){kind=link}