Discover the epitome of engineering brilliance with our tailor-made, maintenance-free Steel Belt Conveyor Idler. Crafted for superior performance, this idler boasts an anti-wear and corrosion-resistant design, providing robust protection against the elements with its sealed, waterproof, and dustproof features. Ideal for challenging settings like coal mines, it incorporates an anti-vibration mechanism for smooth, reliable operation and exceptional longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our prestigious enterprise is proud to showcase a state-of-the-art TKAS idler production line, masterfully crafted by the illustrious Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same esteemed manufacturer. Complementing these, we have two advanced idler shaft material production lines from Fuzhou Sanxun, granting us the capability to process an extensive range of idler diameters fromφ89 mm to φ219 mm, and presenting an impressive length spectrum spanning 190 mm to 2200 mm.Our steadfast commitment to excellence is exemplified in our selection of top-tier special steels for idlers, sourced from prestigious suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering quest for unparalleled quality shines through in our specialized steel pipe straightening process. This meticulous method slashes ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. We've brilliantly reduced the idler's simulated frictional resistance coefficient from 0.025 to a sleek 0.023, and enhanced radial runout from 1.0 mm to an impressive 0.35 mm. Post-straightening straightness achieves an astonishing refinement from 1.0 mm to a phenomenal 0.20 mm. With an axial load exceeding 15 KN, surpassing the MT821 benchmark, our idlers' lifespan is elevated to a superior precision grade, transcending a remarkable 45,000 hours.
Our production line stands as a beacon of technological superiority, achieving full automation at every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration embodies the zenith of efficiency and innovation.
Our idler shaft processing capitalizes on cutting-edge, fully automated production lines, adeptly performing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm,with the capacity to handle workpieces up to an awe-inspiring maximum length of 2200mm.
Technological achievement
1. Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that is robust and enduring, ensuring no wear on the idler shell throughout its extraordinary service life, lasting no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and extended longevity. We utilize premier bearings from revered brands like SKF for unparalleled performance.
3. The idlers' external dustproof capabilities meticulously adhere to the MT821 - 1999 standards, while their waterproof performance also meets these stringent criteria.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict alignment with national welding standards, ensuring structural alignment with the most current national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or below, while the lower idlers uphold an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the distinguished world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a celebrated authority in the belt conveyor industry. Our impressive establishment features a registered capital of 260 million yuan and covers a sprawling area of 650 mu, or roughly 433,333 square meters. Within this vast expanse, we have erected 200,000 square meters of state-of-the-art factory buildings, alongside 13,200 square meters devoted to offices, accommodation, and vital facilities. Our robust infrastructure is bolstered by over 500 cutting-edge belt conveyor processing machines, contributing to our outstanding total assets of 800 million yuan. By harmoniously fusing visionary design, cutting-edge research, and superior manufacturing processes, we deliver innovative, unmatched belt conveyors. This dedication has resulted in an impressive annual sales revenue of 500 million yuan, establishing our place as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we are a model of intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high commendations from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and stellar reputation. Our trademarks and products stand as symbols of excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovation is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly presents a stellar lineup of belt conveyors expertly engineered to meet diverse requirements. Our flagship offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which enjoy widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Esteemed clientele such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group are among our distinguished partners.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, with the goal to emerge as the premier belt conveyor manufacturing powerhouse, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering commitment has earned us the trust of our users, enabling market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately devoted to nurturing talent and driving innovation. Through significant investments in talent acquisition and development, we have created a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent hierarchy seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a dynamic leader in redefining industry standards through a relentless commitment to groundbreaking design and advanced research and development. Our team of experts excels in seamlessly melding existing technologies with cutting-edge advancements, courageously conquering technical challenges to construct an unyielding foundation. This dedication propels pioneering development and sustains forward momentum.
Industry Conveyor
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