Unveil the pinnacle of innovation with our Premium Customized Idler for the Coal Mine Industry, a groundbreaking advancement in maintenance-free steel belt conveyor technology. Engineered to withstand the harshest environments, this idler boasts remarkable anti-wear and corrosion-resistant qualities. Its fully sealed design ensures protection from water and dust, making it the ultimate choice for demanding applications such as coal mines. The anti-vibration design facilitates flawless operation and extends the product's lifespan, redefining durability standards in the industry.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in its cutting-edge TKAS idler production line, a masterful creation by the esteemed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same prestigious manufacturer, guaranteeing precision and efficiency. Moreover, we operate two advanced idler shaft material production lines from Fuzhou Sanxun, enabling versatile management of idler diameters ranging fromφ89 mm to φ219 mm, along with a remarkable length spectrum extending from 190 mm to 2200 mm.Our unwavering dedication to quality is underscored by our selection of premium special steels for crafting idlers. We procure these superior materials from distinguished suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our commitment to excellence is further evidenced by our specialized steel pipe straightening process, which significantly reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is notably minimized from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness elevates from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a heightened precision grade with a service life surpassing 45,000 hours.
Our production line is a testament to technological superiority, achieving full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes peak efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are expertly designed for effortless replacement, with robust welding techniques ensuring the idler shell remains unworn throughout its extraordinary service life, extending no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee excellent sealing, minimal rotational resistance, and prolonged longevity. We employ top-quality bearings from esteemed brands such as NSK for unmatched performance.
3. The external dustproof capabilities of our idlers stringently adhere to the MT821 - 1999 regulations, ensuring superior waterproof performance that fully meets these rigorous standards.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, whereas the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the esteemed realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and a beacon of innovation in the belt conveyor industry. Our prestigious company shines with a registered capital of 260 million yuan and stretches majestically over 650 mu, equating to an expansive 433,333 square meters. Nestled within our vast grounds, we proudly present 200,000 square meters of cutting-edge factory facilities, harmoniously accompanied by 13,200 square meters of thoughtfully designed spaces for offices, accommodations, and essential services. Our operations are fortified by a fleet of over 500 state-of-the-art belt conveyor processing machines, contributing to our impressive total assets of 800 million yuan. By masterfully weaving together innovative design, cutting-edge research, and unparalleled manufacturing prowess, we craft innovative and unmatched belt conveyors. This dedication has propelled us to achieve a remarkable annual sales revenue of 500 million yuan, solidifying our stature as industry trailblazers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands tall as an epitome of innovation and excellence in technology. Celebrated as a national high-tech entity, we lead by example in intelligent manufacturing across Shanxi Province. Our accolades are numerous, including the prestigious title of Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been lauded by the China Heavy Machinery Industry Association, noted for our unwavering contract commitments and sterling reputation. Our trademarks and products are synonymous with excellence, boasting AAA-level quality and reputation across Shanxi Province. Through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we drive innovation. Our pioneering spirit is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our profound contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly presents its core offerings, featuring an extraordinary selection of belt conveyors, each meticulously engineered to fulfill a spectrum of requirements. Our premier products include the renowned DTL general fixed series, the innovative DSJ telescopic series, and the dynamic DTC large inclination series, all of which enjoy widespread acclaim in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name just a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our quest for specialization, refinement, and inventive brilliance, aspiring to be the premier belt conveyor manufacturing hub, celebrated for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By embracing the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, enabling market expansion and ensuring a 100% repeat purchase rate among our loyal customers, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is zealously devoted to nurturing talent and propelling innovation. With significant investments in talent acquisition and development, we have crafted a formidable growth platform that magnetically attracts the finest industry talent. Our structured, multi-generational talent echelon artfully blends the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of emerging young talents. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that redefines industry standards by revitalizing its product lineup with an unwavering devotion to groundbreaking design and pioneering R&D. Our team of experts seamlessly integrates cutting-edge technologies with innovative advances, fearlessly tackling technical challenges to establish a rock-solid foundation. This daring approach drives our pioneering development and propels forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation, setting new benchmarks for quality and performance.
Industry Conveyor
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