Introducing our bespoke Maintenance-free Steel Belt Conveyor Idler, designed for the harshest environments! Crafted with precision, this idler is the epitome of durability, boasting anti-wear and corrosion-resistant properties. It is sealed to perfection, offering unparalleled waterproof and dustproof protection. Engineered to withstand intense vibrations, this high-quality idler is an ideal choice for coal mines, ensuring optimal performance and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our state-of-the-art production capabilities. Our prestigious TKAS idler production line, sourced from the illustrious Tangshan Kaiyuan, is complemented by three advanced semi-automatic lines, ensuring efficiency and precision. Furthermore, our pioneering idler shaft material production lines, developed by the esteemed Fuzhou Sanxun, empower us with the versatility to process an extensive array of idlers, with diameters ranging fromφ89 mm-φ219mm, and an exceptional length range of 190mm - 2200mm.We are unwavering in our commitment to quality, choosing only the finest special steels for idlers from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO).
Our dedication to excellence shines through our specialized steel pipe straightening, reducing ovality and straightness errors by a remarkable 50% compared to the MT821 standard. Our idlers boast a frictional resistance coefficient reduced from 0.025 to 0.023; radial runout improved from 1.0 mm to an astonishing 0.35 mm; and post-straightening straightness refined from 1.0 mm to an impressive 0.20 mm. With an axial load exceeding 15 KN per MT821 standards, our idlers' lifespan is elevated by a precision grade, surpassing an exceptional 45,000 hours.
Our production line stands at the pinnacle of innovation, achieving complete automation in idler production. From straightening to assembly, each step is seamlessly executed in a symphony of technological brilliance, embodying efficiency and cutting-edge innovation.
Our idler shaft processing employs the latest fully automatic production lines, enabling exacting operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Notably, the distance between two grooves can be as minimal as 190mm,with capabilities to process workpieces up to a substantial maximum length of 2200mm,
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding craftsmanship guaranteeing no wear on the idler shell throughout its impressive service lifetime of no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with dual-layer seals, our idlers ensure outstanding sealing, low rotational resistance, and extended longevity. We exclusively utilize premier bearings from renowned brands such as SKF for peak performance.
3. The idlers' dust-proof capabilities are rigorously compliant with MT821 - 1999 standards, and their waterproof performance equally adheres to these stringent guidelines.
4. Every steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. For parts involving welded structures, we strictly follow national welding standards, ensuring structural integrity and conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is a precise 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02. This precision underscores our commitment to engineering excellence and superior performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the prestigious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' enterprise in the dynamic field of belt conveyors. With a solid registered capital of 260 million yuan, our sprawling 650 mu campus - translating to a grand 433,333 square meters - is a testament to our commitment to excellence. We have skillfully developed 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters for offices, living quarters, and auxiliary facilities. Housing over 500 advanced belt conveyor processing machines, our total assets impressively stand at 800 million yuan. Seamlessly integrating innovative design, research, and manufacturing, we are pioneers in crafting unique belt conveyors, boasting an enviable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a paragon of technological innovation and excellence. Honored as a national high-tech enterprise, we proudly represent intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our integrity in contracts and stellar reputation. Our trademarks are synonymous with excellence in Shanxi Province, reflecting our AAA-level quality and reputation. Our commitment to progress is further embodied by our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment in collaboration with Taiyuan University of Science and Technology. Our trailblazing innovations are secured with 4 invention patents and 7 pending applications, alongside 52 utility model patents. Our significant contributions to national standards and scientific endeavors have set benchmarks, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's product lineup is a diverse collection of belt conveyors, each crafted with precision to cater to varied requirements. Our leading products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These remarkable products have secured their foothold in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our quest for specialization, refinement, and pioneering excellence, aspiring to become the foremost belt conveyor manufacturing epicenter, celebrated for its intelligence and scale. Our ambition is to rise as a national single champion enterprise. Adhering to principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality controls. This steadfast dedication has earned us the steadfast trust of our users, propelling market growth and ensuring a remarkable 100% repeat purchase rate among devoted customers, who continually commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is unwavering in its commitment to fostering talent and driving innovation. By steadfastly investing in talent acquisition and development, we have created a robust platform for growth that attracts industry leaders. Our structured, multi-generational talent hierarchy blends the wisdom of senior experts, the vitality of middle-aged professionals, and the creativity of youthful minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation prowess, propelling us to the cutting edge of technological breakthroughs.
With a steadfast commitment to innovation and a tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently revitalized its product offerings. The company passionately engages in groundbreaking design and advanced research and development of new products, seamlessly transforming existing technologies. Overcoming a myriad of technical challenges, Xingsheng Machinery has established a robust foundation that propels its pioneering development forward, ensuring a future of cutting-edge solutions and unparalleled product excellence.
Industry Conveyor
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