Discover the zenith of technological advancement with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Specifically designed to be anti-wear, resistant to corrosion, hermetically sealed, and both waterproof and dustproof, this premium-grade idler is the ideal choice for rigorous settings such as coal mines. Its anti-vibration construction guarantees seamless operation and exceptional longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly operate a state-of-the-art TKAS idler production line, ingeniously developed by the illustrious Tangshan Kaiyuan. This is uniquely complemented by three semi-automatic production lines from the same revered manufacturer. To add to this, we have two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to proficiently manage a vast array of idler diameters extending fromφ89 mm to φ219 mm and providing a remarkable length spectrum from 190 mm to 2200 mm.Our steadfast commitment to excellence shines through in our choice of superior special steels for idlers, sourced from renowned suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our rigorous pursuit of exceptional quality is manifest in our specialized steel pipe straightening process. This meticulous technique reduces ovality and straightness deviations of roller rings by an astounding 50% in comparison to the MT821 standard. The idler's simulated frictional resistance coefficient impressively drops from 0.025 to 0.023, while radial runout is significantly optimized from 1.0 mm to a notable 0.35 mm. Post-straightening straightness is perfected from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, the lifespan of our idlers is advanced to a superior precision grade, surpassing an extraordinary 45,000 hours.
Our production line epitomizes technological prowess, realizing full automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless operation exemplifies the pinnacle of efficiency and breakthrough innovation.
Our idler shaft processing capitalizes on cutting-edge fully automated production lines, expertly executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm,with the proficiency to accommodate workpieces up to a formidable maximum length of 2200mm.
Technological level
1. Our idlers are masterfully crafted for seamless replacement, with welding expertise that is both sturdy and enduring, ensuring no wear on the idler shell throughout its impressive service life, which endures no less than 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings featuring double-layer seals. This sophisticated design ensures superb sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from esteemed brands like SKF for unmatched performance.
3. The idlers' external dustproof capabilities strictly comply with the MT821 - 1999 regulations, and their waterproof performance fully adheres to these rigorous standards.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are produced in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished frontrunner in the belt conveyor industry. Our esteemed establishment proudly possesses a registered capital of 260 million yuan, sprawling across a vast expanse of 650 mu, equivalent to roughly 433,333 square meters. Within this expansive domain, we've erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and vital facilities. Our impressive infrastructure is propelled by over 500 advanced sets of belt conveyor processing equipment, propelling our total assets to an outstanding 800 million yuan. By flawlessly merging visionary design, pioneering research, and outstanding manufacturing, we deliver groundbreaking and unmatched belt conveyors. This unwavering commitment has culminated in an exceptional annual sales revenue of 500 million yuan, solidifying our status as industry trailblazers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly stands as a beacon of innovation and technological supremacy. As a celebrated national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high praise from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and stellar reputation. Our trademarks and products exude excellence, boasting an AAA-level quality and reputation in Shanxi Province. We propel advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company showcases an impressive lineup of core offerings featuring belt conveyors meticulously crafted to meet a wide array of needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We remain steadfast in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the premier belt conveyor manufacturing hub celebrated for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers who consistently celebrate our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is unwaveringly committed to nurturing talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a dynamic growth platform that attracts the elite of industry talent. Our structured multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our alliances with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the power of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where we passionately redefine our product lineup, infusing it with groundbreaking design and cutting-edge research. Our team of experts effortlessly harmonizes current technologies with emerging advancements, courageously overcoming technical hurdles to lay a formidable foundation for pioneering development and sustained forward momentum.
Industry Conveyor
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