Experience the apex of engineering brilliance with our Custom-made, Maintenance-free Steel Belt Conveyor Idler. Meticulously crafted to withstand the harshest of environments, this idler boasts anti-wear and corrosion-resistant features and is sealed to provide unparalleled waterproof and dustproof performance. It's designed for high-demand settings such as coal mines, promising seamless operations and prolonged durability thanks to its advanced anti-vibration technology.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on our state-of-the-art TKAS idler production line, a masterpiece of innovation by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic lines from the same prestigious creator. Our technological prowess is further amplified by two advanced idler shaft material lines from Fuzhou Sanxun, enabling us to expertly handle an impressive range of idler diameters.φ89 mm to φ219 mm, and providing an exceptional length range spanning 190 mm to 2200 mm.Our commitment to unparalleled quality is epitomized by our choice of premium-grade special steels for our idlers. We source these superior materials from esteemed suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring our products are crafted from the finest resources available.
Our relentless strive for excellence is showcased in our unique steel pipe straightening process. This sophisticated technique dramatically reduces ovality and straightness discrepancies in roller rings by an extraordinary 50% compared to the MT821 benchmark. The result is a remarkable reduction in simulated frictional resistance from 0.025 to 0.023, and a significant enhancement in radial runout from 1.0 mm to a superb 0.35 mm. Post-straightening straightness is refined to an outstanding 0.20 mm, with axial load capabilities surpassing 15 KN. This elevates our idlers to a precision grade exceeding an astonishing 45,000 operational hours.
Our production line exemplifies technological prowess, achieving total automation in every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless integration represents the zenith of operational efficiency and cutting-edge innovation.
Our idler shaft processing employs cutting-edge, fully automated production lines, executing precision operations with finesse. From servo-fixed-length cutting to end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves, each task is performed with unparalleled accuracy. The minimal distance precision between milled grooves is a meremm,with workpieces capable of reaching a remarkable maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for seamless replacement, boasting robust and enduring welding craftsmanship that guarantees no wear on the idler shell, ensuring an impressive service life of at least 45,000 hours.
2. Featuring specialized bearings and meticulously stamped bearing housings with double-layer seals, our idlers offer exceptional sealing, reduced rotational resistance, and extended longevity. We utilize top-tier bearings from the renowned SKF brand, ensuring performance of the highest caliber.
3. The idlers' external dustproof features strictly comply with the MT821 - 1999 standards, and their waterproof performance meets these exacting requirements, guaranteeing reliability in all conditions.
4. Each steel component undergoes rigorous pre-treatment to achieve the St2-1/2 standard. Welded structural parts are crafted in strict adherence to national welding standards, ensuring they meet the latest national specifications.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or lower, while the lower idlers proudly achieve an even more impressive coefficient not exceeding 0.02, underscoring our dedication to engineering excellence and top-tier performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly acknowledged as a national 'Little Giant' and a powerhouse in the realm of belt conveyor technology. Our esteemed company is fortified by a registered capital of 260 million yuan and stretches over an impressive expanse of 650 mu, equivalent to approximately 433,333 square meters. Within this vast expanse lies 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to office spaces, accommodations, and essential facilities. Our cutting-edge infrastructure is supported by over 500 advanced sets of processing equipment for belt conveyors, culminating in a remarkable total asset value of 800 million yuan. By harmoniously blending visionary design, pioneering research, and superior manufacturing excellence, we deliver innovative and unparalleled belt conveyor solutions. This unwavering dedication has propelled us to achieve an impressive annual sales revenue of 500 million yuan, securing our position as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of innovation and technical excellence. Recognized as a national high-tech enterprise, we are a shining example of intelligent manufacturing in Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been highly commended by the China Heavy Machinery Industry Association for our unwavering commitment to contract fidelity and our stellar reputation. Our trademarks and products are synonymous with excellence, earning an AAA-level quality and reputation in Shanxi Province. We drive progress with a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative capabilities are protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's primary offerings encompass a remarkable array of belt conveyors, each meticulously engineered to address a diverse range of needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets covering Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name just a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in an unwavering focus on 'talent, quality, service, innovation, scale, and brand.' We pursue specialization, refinement, and inventive excellence with relentless passion, aspiring to become the leading belt conveyor manufacturing hub renowned for intelligence and scale. Our ambition is to be recognized as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This steadfast commitment has earned us the unshakeable trust of our users, facilitating market expansion and ensuring a flawless 100% repeat purchase rate among loyal customers who consistently celebrate our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is wholeheartedly devoted to fostering talent and driving innovation. Through substantial investments in talent acquisition and development, we have created a robust growth platform that attracts the industry's finest talent. Our structured, multi-generational talent hierarchy seamlessly blends the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with respected universities, research institutions, and leading domestic enterprises have significantly strengthened our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace innovation and excellence with Xingsheng Machinery; a dynamic company committed to revolutionizing its product lineup through a fervent dedication to groundbreaking design and state-of-the-art research and development. Our adept team melds existing technologies with pioneering advancements, tackling technical challenges with confidence to create a robust foundation that propels innovative growth and sustainable progress.
Industry Conveyor
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